FORD SUPER DUTY 2005 1.G Owners Manual

REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-250/350
(Dana 60 axle)5.8 pints (2.7L)
F-350/450/550
(Dana 60 axle)5.8 pints (2.7L)
Rear axle Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantF-250 /350
(10.50 inch
axle)
1
6.9 pints (3.3L)
Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantF-350/450
(DANA 80)
18.5 pints (4.0L)
Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-550
(Dana S135)24.5 pints
(11.6L)
Brake fluid (and
clutch fluid-if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Engine coolant
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine
with A/C26.4 quarts
(25.0L)
6.8L V10 engine 27.5 quarts
(26.0L)
Engine oil
(includes filter
change)-Gas
engines
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)5.4L V8 and
6.8L V10
engines7.0 quarts
(6.6L)
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
281

FluidFord Part
NameApplication Capacity
Engine oil
(includes filter
change)-Diesel
engineRefer to your 6.0L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)19.0 gallons
(71.9L )
Short box 30.5 gallons
(115.5L)
Long box 38.0 gallons
(143.9L)
Aft axle 40.0 gallons
(151.4L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to FULL
COLD range on
dipstick
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 2.0 quarts
(1.9L)
Manual
transmission
fluidMotorcraft
MERCONAT F6-speed manual 5.8 quarts
(5.5L)
4
Automatic
transmission
fluid
3
Motorcraft
MERCONSP
AT FTorqShift
(5–speed)17.5 quarts
(16.6L)
5(includes
remote filter
element change)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.25 quarts
(4.0L)
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford Specification EST-M2C118–A for complete refill of limited
slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water. Dana
rear axles also contain a synthetic lubricant but do require a change.
Refer to yourScheduled Maintenance Guidefor change intervals on
Dana rear axles.
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
282

2Add the coolant type originally equipped in your vehicle.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
yourScheduled Maintenance Guideto determine the correct service
interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
4Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verify the fluid
level after operating vehicle to assure correct fluid level.
5Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W-90–QL WSP-M2C197–A
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
283

ItemFord part
name or
equivalentFord part
numberFord
specification
Rear axleMotorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
(10.5 inch)
1
XY-75W140–QL WSL-M2C192-A
Motorcraft SAE
75W-90
Synthetic Rear
Axle Lubricant
1
XY-75W90–QLS –
Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
(Dana S135
axles)XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B
(CA and OR
only)WSS-M97B51-A1
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
284

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG–4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylindersMotorcraft
penetrating and
lock lubricantXL-1 none
Transmission
/parking brake
linkages and
pivots, brake
and clutch pedal
shaft (if
equipped)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Steering linkageMotorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KWSD-M1C227-A
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
285

ItemFord part
name or
equivalentFord part
numberFord
specification
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
Automatic
transmission
TorqShift
(5–speed)Motorcraft
MERCONSP
AT F
2
XT-6–QSP MERCONSP
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of limited
slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water. Dana
rear axles also contain a synthetic lubricant butdorequire a change.
Refer to yourScheduled Maintenance Guidefor change intervals on
Dana rear axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
yourScheduled Maintenance Guideto determine the correct service
interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
286

ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.32–1.42mm
(0.052–0.056 inch)1.32–1.42mm
(0.052–0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.8:1 9.2:1
*
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplementfor Motorcraft diesel engine service part numbers.
VEHICLE DIMENSIONS
F–250 Regular Cab and SuperCab
Dimension Body style
Regular
Cab 4x2 –
inches
(mm)Regular
Cab 4x4 –
inches
(mm)SuperCab
4x2 –
inches
(mm)SuperCab
4x4 –
inches
(mm)
(1) Overall
height76.2 (1935) 78.9 (2005) 76.5 (1943)
b79.0 (2008)b
(2) Track -
Front/Rear68.3
(1736)/68.0
(1729)68.3 (1736) /
68.0 (1729)68.3 (1736) /
68.0 (1729)68.3 (1736) /
68.0 (1729)
(3) Overall
width79.9 (2031) 79.9 (2031) 79.9 (2031) 79.9 (2031)
(4)
Wheelbase137.0
(3479.8)137.0
(3479.8)141.8
(3610.7)
a
158.0
(4013.2)b
141.8
(3601.7)a
158.0
(4013.2)b
(5) Overall
length227.0
(5767)227.0 (5767) 231.9
(5889)a
248.0
(6300)b
231.9
(5889)a
248.0
(6300)b
a
Short Wheel Base (SWB)bLong Wheel Base (LWB)
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
287

F–250 Crew Cab
Dimension Body style
Crew Cab
4x2, Short
box -
inches
(mm)Crew Cab
4x4, Short
box - inches
(mm)Crew Cab
4x2, Long
box - inches
(mm)Crew Cab
4x4, Long
box - inches
(mm)
(1) Overall
height77.2 (1960) 79.8 (2027) 77.0 (1957) 76.6 (2022)
(2) Track -
Front/Rear68.3
(1736)/
68.1 (1729)68.3 (1736) /
68.1 (1729)68.3 (1736) /
68.1 (1729)68.3 (1736) /
68.1 (1729)
(3) Overall
width79.9 (2031) 79.9 (2031) 79.9 (2031) 79.9 (2031)
(4)
Wheelbase156.2
(3967)156.2 (3967) 172.4 (4379) 172.4 (4379)
(5) Overall
length246.2
(6254)246.2 (6254) 262.4 (6666) 262.4 (6666)
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
288

F–350 (except Crew Cab)
Dimension Body style
Regular Cab
Chassis Cab
- inches
(mm)SuperCab
Chassis Cab
- inches
(mm)Regular Cab
Style Side -
inches (mm)SuperCab
Style Side -
inches (mm)
(1) Overall
height75.7 (1924)
a
75.2 (1912)b
79.8 (2028)c
80.0 (2031)d
75.9–79.9
(1928-2029)a
76.0 (1931)b
79.5–79.9
(2019-2029)c
79.5 (2019)d
76.3 (1938)a
77.8 (1976)b
80.3 (2041)c
79.4 (2018)d
76.8 (1952)a,e
76.9 (1954)a,f
76.3 (1939)b
80.7 (2051)c,e
80.3 (2039)c,f
79.5 (2019)d
(2a) Track -
Front68.7 (1746) 68.7 (1746) 68.7 (1746) 68.7 (1746)
(2b) Track -
Rear68.1 (1729)
a,c
/
71.0 (1803)b,d
68.1 (1729)a,c
/
71.0 (1803)b,d
68.1 (1729)a,c
/
74.0 (1880)b,d
68.1 (1729)a,c
/
74.0 (1880)b,d
(3) Overall
width79.9 (2031)a,c
/
90.7 (2304)b
91.7 (2329)d
79.9 (2031) 79.9 (2031)a,c
95.5 (2426)b,d79.9 (2031)a,c
95.5 (2426)b,d
(4)
Wheelbase140.8 (3576)
164.8 (4186)161.8 (4110) 137.0 (3480) 141.8
(3602)e/
158.0 (4014)f
(5) Overall
length226.1
(5744)a,b,c,d/
250.2
(6354)
b,d
247.2 (6278) 227.0 (5767) 231.9
(5889)e/
248.0 (6300)f
a
4x2 Single rear wheel (SRW)b4x2 Dual rear wheel (DRW)c4x4 Single rear wheel (SRW)d4x4 Dual rear wheel (DRW)eShort boxfLong box
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
289

F–350 Crew Cab
DimensionBody style
Crew Cab
Chassis Cab -
inches (mm)Crew Cab,
Short box -
inches (mm)Crew Cab,
Long box -
inches (mm)
(1) Overall
height75.9 (1929)
a/
76.4 (1941)b/
79.8 (2026)c/
80.2 (2038)d
77.0 (1955)a/
78.1 (1983)b/
77.1 (1958)c/
80.0 (2033)d
77.3 (1964)a/
77.8 (1976)b/
77.0 (1957)c/
80.0 (2031)d
(2a) Track -
Front68.7 (1746) 68.3 (1736) 68.3 (1736)
(2b) Track -
Rear68.1 (1729)
a,c/
74.0 (1803)b,d68.1 (1729)a,c/
74.0 (1880)b,d68.1 (1729)a,c/
74.0 (1880)b,d
(3) Overall
width79.9 (2031)a,c/
93.7 (2380)b/
94.7 (2405)d
79.9 (2031)a,c
95.5 (2426)b,d79.9 (2031)a,c
95.5 (2426)b,d
(4) Wheelbase 176.2 (4475) 156.2 (3967 172.4 (4379)
(5) Overall
length261.6 (6644) 246.2 (6254) 262.4 (6666)
a4x2 Single Rear Wheel (SRW)b4x2 Dual Rear Wheel (DRW)c4x4 Single Rear Wheel (SRW)d4x4 Dual Rear Wheel (DRW)
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
290