load capacity FORD SUPER DUTY 2005 1.G Owners Manual
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![FORD SUPER DUTY 2005 1.G Owners Manual Power is supplied to all four wheels
through a transfer case or power
transfer unit. 4WD vehicles allow
you to select different drive modes
as necessary. Information on shifting
procedures and mainten FORD SUPER DUTY 2005 1.G Owners Manual Power is supplied to all four wheels
through a transfer case or power
transfer unit. 4WD vehicles allow
you to select different drive modes
as necessary. Information on shifting
procedures and mainten](/img/11/5264/w960_5264-129.png)
Power is supplied to all four wheels
through a transfer case or power
transfer unit. 4WD vehicles allow
you to select different drive modes
as necessary. Information on shifting
procedures and maintenance can be
found in yourOwner’s Guide.You
should become thoroughly familiar
with this information before you operate your vehicle.
On some 4WD models, the initial shift from two-wheel drive to 4WD
while the vehicle is moving can cause a momentary clunk and ratcheting
sound. These sounds are normal as the front drivetrain comes up to
speed and is not cause for concern.
Do not become overconfident in the ability of 4WD and AWD
vehicles. Although a 4WD or AWD vehicle may accelerate better
than two-wheel drive vehicle in low traction situations, it won’t stop
any faster than two-wheel drive vehicles. Always drive at a safe speed.
How your vehicle differs from other vehicles
SUV and trucks can differ from
some other vehicles in a few
noticeable ways. Your vehicle may
be:
•Higher – to allow higher load
carrying capacity and to allow it
to travel over rough terrain
without getting hung up or
damaging underbody components.
•Shorter – to give it the capability
to approach inclines and drive
over the crest of a hill without
getting hung up or damaging
underbody components. All other
things held equal, a shorter
wheelbase may make your vehicle quicker to respond to steering
inputs than a vehicle with a longer wheelbase.
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Tires, Wheels and Loading
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![FORD SUPER DUTY 2005 1.G Owners Manual TIRE REPLACEMENT REQUIREMENTS
Your vehicle is equipped with tires designed to provide a safe ride and
handling capability.
Only use replacement tires and wheels that are the same size
and type (such a FORD SUPER DUTY 2005 1.G Owners Manual TIRE REPLACEMENT REQUIREMENTS
Your vehicle is equipped with tires designed to provide a safe ride and
handling capability.
Only use replacement tires and wheels that are the same size
and type (such a](/img/11/5264/w960_5264-136.png)
TIRE REPLACEMENT REQUIREMENTS
Your vehicle is equipped with tires designed to provide a safe ride and
handling capability.
Only use replacement tires and wheels that are the same size
and type (such as P-metric versus LT-metric or all-season versus
all-terrain) as those originally provided by Ford. Use of any tire or
wheel not recommended by Ford can affect the safety and
performance of your vehicle, which could result in an increased risk of
loss of vehicle control, vehicle rollover, personal injury and death.
Additionally the use of non-recommended tires and wheels could cause
steering, suspension, axle or transfer case/power transfer unit failure. If
you have questions regarding tire replacement, see an authorized Ford
or Lincoln-Mercury dealer.
Make sure all tires and wheels on the vehicle are of the same size, type,
tread design, brand, load-carrying capacity and speed rating because it
can affect the safety and performance of your vehicle, which could result
in an increased risk of loss of vehicle control, vehicle rollover, personal
injury and death. In some cases your vehicle may come with different
tires or wheels on the front and rear. They may differ in size or tread
pattern. In this case it is important to follow the rules above in replacing
the tires and wheels at the front or rear of your vehicle.
You should replace the spare tire when you replace the other road tires
due to the aging of the spare tire.
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
The use of tire sealants may damage your tires.
T-Type/Mini-Spare Tire Information (Harley Davidson only)
Your vehicle may be equipped with a temporary spare tire. This spare
tire is considered “temporary”. Replace the temporary spare with a tire
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![FORD SUPER DUTY 2005 1.G Owners Manual of the same size, speed rating, and load carrying capacity as the other
road tires as soon as possible.
When driving with the temporary spare tiredo not:
•Exceed 50 mph (80 km/h)
•Load the vehicle FORD SUPER DUTY 2005 1.G Owners Manual of the same size, speed rating, and load carrying capacity as the other
road tires as soon as possible.
When driving with the temporary spare tiredo not:
•Exceed 50 mph (80 km/h)
•Load the vehicle](/img/11/5264/w960_5264-137.png)
of the same size, speed rating, and load carrying capacity as the other
road tires as soon as possible.
When driving with the temporary spare tiredo not:
•Exceed 50 mph (80 km/h)
•Load the vehicle beyond maximum vehicle load rating listed on the
Safety Compliance Label
•Tow a trailer
•Use snow chains on the end of the vehicle with the temporary spare
tire
•Use more than one temporary spare tire at a time
Use of a temporary spare tire at any one wheel location can lead to
impairment of the following:
•Handling, stability and braking performance
•Comfort and noise
•Ground clearance and parking at curbs
•Winter weather driving capability
•Wet weather driving capability
Dissimilar spare tire/wheel information (if equipped)
Failure to follow these guidelines could result in an increased
risk of loss of vehicle control, injury or death.
Your vehicle may be equipped with a dissimilar spare tire/wheel. A
dissimilar spare tire/wheel is defined as a spare tire and/or wheel that is
different in brand, size or appearance from the road tires and wheels. If
you have a dissimilar spare tire/wheel, then it is intended for temporary
use only. This means that if you need to use it, you should replace it as
soon as possible with a road tire/wheel that is the same size and type as
the road tires and wheels that were originally provided by Ford. If the
dissimilar spare tire or wheel is damaged, it should be replaced rather
than repaired.
When driving with the dissimilar spare tire/wheel,do not:
•Exceed 70 mph (113 km/h)
•Use more than one dissimilar spare tire/wheel at a time
•Use commercial car washing equipment
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![FORD SUPER DUTY 2005 1.G Owners Manual •Front: F–450/F–550
•Rear: F-450/F-550
14. Insert the jack handle into the
pump linkage.
15. Use an up-and-down motion
with the jack handle to raise the
wheel completely off the ground.
Hydrau FORD SUPER DUTY 2005 1.G Owners Manual •Front: F–450/F–550
•Rear: F-450/F-550
14. Insert the jack handle into the
pump linkage.
15. Use an up-and-down motion
with the jack handle to raise the
wheel completely off the ground.
Hydrau](/img/11/5264/w960_5264-145.png)
•Front: F–450/F–550
•Rear: F-450/F-550
14. Insert the jack handle into the
pump linkage.
15. Use an up-and-down motion
with the jack handle to raise the
wheel completely off the ground.
Hydraulic jacks are equipped
with a pressure release valve
that prevents lifting loads which
exceed the jack’s rated capacity.
16. Remove the lug nuts with the lug wrench.
17. Replace the flat tire with the spare tire, making sure the valve stem
is facing outward on all front an inboard rear wheels. If replacing the
outboard wheel, the valve stem must be facing inward. Reinstall the lug
nuts until the wheel is snug against the hub. Do not fully tighten the lug
nuts until the wheel has been lowered.
18. Lower the wheel by slowly turning the release valve
counterclockwise. Opening the release valve slowly will provide a more
controlled rate of descent.
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![FORD SUPER DUTY 2005 1.G Owners Manual Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
Steps for determining the correct load limit:
1. Locate the statement “The combin FORD SUPER DUTY 2005 1.G Owners Manual Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
Steps for determining the correct load limit:
1. Locate the statement “The combin](/img/11/5264/w960_5264-163.png)
Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
Steps for determining the correct load limit:
1. Locate the statement “The combined weight of occupants and cargo
should never exceed XXX pounds” on your vehicle’s placard.
2. Determine the combined weight of the driver and passengers that will
be riding in your vehicle.
3. Subtract the combined weight of the driver and passengers from XXX
kilograms or XXX pounds.
4. The resulting figure equals the available amount of cargo and luggage
load capacity. For example, if the “XXX” amount equals 1,400 lb. and
there will be five 150 lb. passengers in your vehicle, the amount of
available cargo and luggage load capacity is 650 lb. (1400 – 750 (5 x
150) = 650 lb.).
5. Determine the combined weight of luggage and cargo being loaded on
the vehicle. That weight may not safely exceed the available cargo and
luggage load capacity calculated in Step 4.
6. If your vehicle will be towing a trailer, load from your trailer will be
transferred to your vehicle. Consult this manual to determine how this
reduces the available cargo and luggage load capacity of your vehicle.
The following gives you a few more examples on how to calculate the
available amount of cargo and luggage load capacity:
•Another example for your vehicle with 1400 pounds of cargo and
luggage capacity. You decide to go golfing. You and your friends
average 220 pounds each and the golf bags weigh approximately 30
pounds each. Is there enough load capacity to carry you, 4 of your
friends and all the golf bags? The calculation would be: 1400 – (5 x
220) – (5 x 30) = 1400 – 1100 – 150 = 150 pounds; yes, you have
enough load capacity in your vehicle to transport 4 of your friends and
golf bags.
•A final example for your vehicle with 1400 pounds of cargo and
luggage capacity. You and one of your friends decide to pick up
cement from the local home improvement store to finish that patio
you have been planning for the past 2 years. Measuring the inside of
the vehicle with the rear seat folded down, you have room for 12-100
pound bags of cement. Do you have enough load capacity to transport
the cement to your home? If you and your friend each weighed 220
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![FORD SUPER DUTY 2005 1.G Owners Manual pounds, the calculation would be: 1400 – (2 x 220) – (12 x 100) =
1400–440–1200=–40pounds; no, you do not have enough cargo
capacity to carry that much weight. You will need to reduce the lo FORD SUPER DUTY 2005 1.G Owners Manual pounds, the calculation would be: 1400 – (2 x 220) – (12 x 100) =
1400–440–1200=–40pounds; no, you do not have enough cargo
capacity to carry that much weight. You will need to reduce the lo](/img/11/5264/w960_5264-164.png)
pounds, the calculation would be: 1400 – (2 x 220) – (12 x 100) =
1400–440–1200=–40pounds; no, you do not have enough cargo
capacity to carry that much weight. You will need to reduce the load
weight by at least 240 pounds. If you remove 3-100 pound cement
bags, then the load calculation would be:
1400 – (2 x 220) – (9 x 100) = 1400 – 440 – 900 = 60 pounds; now you
have the load capacity to transport the cement and your friend home.
The above calculations also assume that the loads are positioned in your
vehicle in a manner that does not overload the Front or the Rear Gross
Axle Weight Rating specified for your vehicle on the Certification label
found on the driver’s door.
Special loading instructions for owners of pickup trucks and
utility-type vehicles
For important information regarding safe operation of this type
of vehicle, see thePreparing to drive your vehiclesection in
this chapter.
Loaded vehicles may handle differently than unloaded vehicles.
Extra precautions, such as slower speeds and increased stopping
distance, should be taken when driving a heavily loaded vehicle.
Your vehicle can haul more cargo and people than most passenger cars.
Depending upon the type and placement of the load, hauling cargo and
people may raise the center of gravity of the vehicle.
TRAILER TOWING
Your vehicle may tow a Conventional/Class IV trailer or fifth wheel trailer
provided the maximum trailer weight is less than or equal to the
maximum trailer weight listed for your engine and rear axle ratio on the
following charts.
To calculate your maximum trailer weight:
for pickup truckstake the GVWR and subtract the payload, take
estimated curb weight adn the driver’s weight, and substract them from
the GCWR listed for your vehice in the following chart/table given its
series, engine, transmission and drive axle ration. This calculation will
give you the maximum trailer weight possible for your vehicle.
for chassis cabs and pickup trucks with aftermarket equipment:
weigh your vehicle at a certified scale and subtract this actual curb
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![FORD SUPER DUTY 2005 1.G Owners Manual Points to Remember:
•Brake System Interaction:The TBC interacts with the brake
system of the vehicle, including ABS. Therefore, if these systems are
not functioning properly the TBC may not function FORD SUPER DUTY 2005 1.G Owners Manual Points to Remember:
•Brake System Interaction:The TBC interacts with the brake
system of the vehicle, including ABS. Therefore, if these systems are
not functioning properly the TBC may not function](/img/11/5264/w960_5264-171.png)
Points to Remember:
•Brake System Interaction:The TBC interacts with the brake
system of the vehicle, including ABS. Therefore, if these systems are
not functioning properly the TBC may not function at full
performance.
•Ignition Off:When the vehicle is turned off, the TBC Output is
disabled and the display is shut down. Reactivation of the ignition
from OFF to RUN will awaken the TBC module.
•Factory Installed:The TBC is only a factory installed item. Ford is
not responsible for warranty or performance of the TBC due to misuse
or out-of-factory installation.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure all running
lights, brake lights, turn signals and hazard lights are working. See your
dealer or trailer rental agency for proper instructions and equipment for
hooking up trailer lamps.
Using a step bumper (if equipped)
The rear bumper is equipped with an integral hitch and only requires a
ball with a one inch (25.4 mm) shank diameter. The bumper has a 5,000
lb. (2,270 kg) trailer weight and 500 lb. (227 kg) tongue weight capacity.
If it is necessary to relocate the trailer hitch ball position, a
frame-mounted trailer hitch must be installed.
Driving while you tow
When towing a trailer:
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Consult your local motor vehicle speed regulations for towing a trailer.
•To eliminate excessive transmission shifting, activate the Tow/Haul
feature. This will also assist in transmission cooling. (For additional
information, refer to theUnderstanding the positions of the 5–speed
automatic transmissionsection in this chapter.
•Anticipate stops and brake gradually.
•Do not exceed the GCWR rating or transmission damage may occur.
•Your vehicle may be equipped with a temporary or conventional spare
tire. If the spare tire is different in size (diameter and/or width), tread
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![FORD SUPER DUTY 2005 1.G Owners Manual SNOWPLOWING
Ford recommends that the Super Duty F-Series used for snow removal
include the Snow Plow Package Option.
Installing the snowplow
Weight limits and guidelines for selecting and installing t FORD SUPER DUTY 2005 1.G Owners Manual SNOWPLOWING
Ford recommends that the Super Duty F-Series used for snow removal
include the Snow Plow Package Option.
Installing the snowplow
Weight limits and guidelines for selecting and installing t](/img/11/5264/w960_5264-207.png)
SNOWPLOWING
Ford recommends that the Super Duty F-Series used for snow removal
include the Snow Plow Package Option.
Installing the snowplow
Weight limits and guidelines for selecting and installing the snowplow can
be found in theFord Truck Body Builders Layout Book, Snowplow
section, found at www.fleet.ford.com/truckbbas. A typical installation
affects the following:
•Certification to government safety laws such as occupant protection
and air bag deployment, braking, and lighting. Look for anAlterer’s
Labelon the vehicle from the snowplow installer certifying that the
installation meets all applicable Federal Motor Vehicle Safety
Standards (FMVSS).
•The Total Accessory Reserve Capacity (TARC) is shown on the lower
right side of the vehicle’s Safety Certification Label. This applies to
Ford-completed vehicles of 10,000 lb. GVWR or less. This is the
weight of permanently-attached auxiliary equipment, such as
snowplow frame-mounting hardware, that can be added to the vehicle
and satisfy Ford compliance certification to FMVSS. Exceeding this
weight may require the auxiliary equipment installer additional safety
certification responsibility. The Front Accessory Reserve Capacity
(FARC) is added for customer convenience.
•Rear ballast weight behind the rear axle may be required to prevent
exceeding the FGAWR, and provide front-to-rear weight balance for
proper braking and steering.
•Front wheel toe may require re-adjustment to prevent premature
uneven tire wear. Specifications are found in the FordWorkshop
Manual.
•Headlight aim may require re-adjustment.
•The tire air pressures recommended for general driving are found on
the vehicle’s Safety Certification Label. The maximum cold inflation
pressure for the tire and associated load rating is imprinted on the tire
sidewall. Tire air pressure may require re-adjustment within these
pressure limits to accommodate the additional weight of the snowplow
installation.
•Federal and some local regulations require additional exterior lamps
for snowplow-equipped vehicles. Consult your dealer for additional
information.
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Driving
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![FORD SUPER DUTY 2005 1.G Owners Manual Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The adv FORD SUPER DUTY 2005 1.G Owners Manual Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The adv](/img/11/5264/w960_5264-265.png)
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
•Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in miles or kilometers).
2. Each time you fill the tank, record the amount of fuel added (in
gallons or liters).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
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Maintenance and Specifications
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![FORD SUPER DUTY 2005 1.G Owners Manual K
Keyless entry system .................86
Keys
positions of the ignition .........175
L
Lamps
autolamp system .......................40
daytime running light ...............41
fog lamps ............. FORD SUPER DUTY 2005 1.G Owners Manual K
Keyless entry system .................86
Keys
positions of the ignition .........175
L
Lamps
autolamp system .......................40
daytime running light ...............41
fog lamps .............](/img/11/5264/w960_5264-301.png)
K
Keyless entry system .................86
Keys
positions of the ignition .........175
L
Lamps
autolamp system .......................40
daytime running light ...............41
fog lamps ...................................41
headlamps .................................40
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps ...........................46
replacing bulbs ...................47–54
Lane change indicator
(see Turn signal) ........................46
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........181
speed control ............................65
Load limits .................................160
Loading instructions .................165
Locks
childproof ..................................81
Lubricant specifications ...283, 287
Lug nuts ....................................148
Lumbar support, seats ...............95
M
Manual transmission .................188
fluid capacities ........................281
lubricant specifications ..........287
reverse .....................................190
Message center ...............67, 69–70
english/metric button ...............74
system check button ................73warning messages .....................75
Mirrors ...................................56, 60
automatic dimming rearview
mirror ........................................60
fold away ...................................62
heated ........................................60
side view mirrors (power) .......60
signal .........................................61
Moon roof ....................................57
Motorcraft parts ................265, 280
O
Octane rating ............................264
Oil (see Engine oil) ..................249
Overdrive .....................................56
P
Parking brake ............................182
Parts (see Motorcraft parts) ....280
Pedals (see Power adjustable
foot pedals) .................................63
Power adjustable foot pedals .....63
Power distribution box
(see Fuses) ...............................219
Power door locks ........................80
Power mirrors .............................60
Power point .................................58
Power steering ..........................183
fluid, checking and adding ....271
fluid, refill capacity ................281
fluid, specifications .........283, 287
Power Windows ...........................58
Preparing to drive
your vehicle ...............................184
R
Radio ..........................20, 22, 25, 28
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Index
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