relay FORD SUPER DUTY 2005 1.G Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2005, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2005 1.GPages: 304, PDF Size: 6.38 MB
Page 2 of 304

Locks and Security 80
Keys 80
Locks 80
Seating and Safety Restraints 90
Seating 90
Safety restraints 97
Air bags 108
Child restraints 117
Tires, Wheels and Loading 129
Tire Information 132
Tire Inflation 133
Changing tires 137
Lug Nut Torque 148
Vehicle loading 160
Trailer towing 165
Recreational towing 174
Driving 175
Starting 175
Brakes 181
Transmission operation 184
Roadside Emergencies 211
Getting roadside assistance 211
Hazard flasher switch 212
Fuel pump shut-off switch 213
Fuses and relays 213
Jump starting 221
Wrecker towing 227
Customer Assistance 229
Reporting safety defects (U.S. only) 237
Table of Contents
2
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Page 185 of 304

When the key is in the ignition and in the OFF position, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
Emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician as soon as possible.
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Driving
185
Page 213 of 304

FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
This switch is located in the front
passenger’s footwell, behind the kick
panel access cover.
To reset the switch:
1. Turn the ignition OFF.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition ON.
5. Wait a few seconds and return
the key to OFF.
6. Make another check for leaks.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Roadside Emergencies
213
Page 216 of 304

The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 15A* Adjustable pedals
2 10A* Cluster
3 10A* Upfitter #3
4 20A* Power point (Instrument panel)
5 10A* Upfitter #4
6 — Not used
7 30A* High beam headlamps,
Flash-to-pass
8 20A* Back-up lamps
9 — Not used
10 — Not used
11 20A* Radio (Main)
12 20A* Cigar lighter, OBD II
13 5A* Power mirrors
14 — Not used
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Roadside Emergencies
216
Page 217 of 304

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
15 — Not used
16 — Not used
17 15A* Exterior lamps
18 20A* Flasher, Brake On-Off (BOO)
lamps
19 10A* Body Security Module (BSM)
(Security)
20 15A* Trailer tow Electric Brake
Controller (EBC)
21 20A* Heated seats
22 20A* Engine control
23 20A* Engine control (gasoline engine
only)/Climate control (Diesel
engine only)
24 15A* Tow haul, Blower relay, Electronic
Automatic Temperature Control
(EATC)
25 — Not used
26 10A* Air bags
27 15A* Ignition switch RUN feed
28 10A* Trailer tow EBC logic
29 10A* Customer access
30 15A* High beam headlamps
31 15A* 4x4
32 5A* Radio (start)
33 15A* Cluster, 4x4, Wipers
34 10A* BOO switch (Low current)
35 10A* Instrument cluster
36 — Not used
37 15A* Horn
38 20A* Trailer tow park lamps
39 15A* Heated mirrors
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Roadside Emergencies
217
Page 218 of 304

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
40 20A* Fuel pump
41 10A* Instrument cluster
42 15A* Delayed accessory
43 10A* Fog lamps
44 — Not used
45 10A* Ignition switch RUN/START feed
46 10A* Left-hand low beam headlamp
47 10A* Right-hand low beam headlamp
48 — Not used
101 30A** Trailer tow EBC
102 30A** BSM (Door locks)
103 30A** Ignition switch
104 — Not used
105 — Not used
106 — Not used
107 20A** Trailer tow battery charge
108 30A** Upfitter #1
109 30A** Upfitter #2
110 30A** Ignition switch
111 — Not used
112 30A** Power seat (Driver)
113 30A** Starter
114 30A** Power seat (Passenger)
115 20A** Upfitter control
116 30A** Ignition switch
210 — Not used
211
1 2ISO relay Back-up lamps
212 — Not used
301 Full ISO relay Trailer tow battery charge
302 Full ISO relay Powertrain Control Module (PCM)
303 — Not used
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Roadside Emergencies
218
Page 219 of 304

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
304 — Not used
305 Full ISO relay Upfitter control
306 Full ISO relay Delayed accessory
307 Full ISO relay Starter
601 30A circuit
breakerDelayed accessory, Power
windows, Moonroof
602 — Not used
* Mini fuse ** Cartridge fuse
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and Specificationschapter.
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Roadside Emergencies
219
Page 220 of 304

The high-current fuses and relays are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 30A* Wipers
2 40A* Blower
3 30A* Electronic Shift on the Fly
(ESOF)
4 — Not used
5 50A* Injector Driver Module (IDM)
(Diesel engine only)
6 — Not used
7 30A* Horizontal Fuel Conditioner
Module (HFCM) (Diesel engine
only)
8 — Not used
9 20A** Trailer tow turn signals
10 10A** Powertrain Control Module (PCM)
keep alive power, Canister vent
solenoid (gasoline engine only)
11 10A** Anti-lock Brake System (ABS)
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Roadside Emergencies
220
Page 221 of 304

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
12 2A** Brake pressure switch
13 15A** Daytime Running Lamps (DRL)
14 — Not used
15 15A** IDM logic (Diesel engine only)
16 — Not used
17 10A** A/C clutch
18 10A** IDM relay (Diesel engine only)
19 — Not used
20 10A** Trailer tow back-up lamps
21 — Not used
22 60A*** ABS (Coils)
23 60A*** ABS (Pump)
201
1 2ISO relay Trailer tow right turn signal/stop
lamp
202
1 2ISO relay Trailer tow left turn signal/stop
lamp
203
1 2ISO relay A/C clutch
204 — Not used
205
1 2ISO relay DRL #1
206
1 2ISO relay DRL #2
301 Full ISO relay DRL #3
302 Full ISO relay HFCM
303 Full ISO relay Blower
304 High-current
relayIDM (Diesel engine only)
* Cartdrige Fuse ** Mini Fuses *** Maxi fuse
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Roadside Emergencies
221
Page 247 of 304

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8 gasoline engines
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Transmission fluid dipstick (automatic transmission)
2. Air filter assembly
3. Engine coolant reservoir
4. Brake fluid reservoir
5. Clutch fluid reservoir (manual transmission)
6. Underhood relay box
7. Power steering fluid reservoir
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Battery
REVIEW COPY
2005 F250/350/450/550(f23), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
247