engine FORD SUPER DUTY 2006 1.G Owners Manual

MOTORCRAFT PART NUMBERS
Component 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1754 FA-1782
Fuel filter FG-1011 FG-1011
Oil filter FL-820-S FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum
2
Remote Automatic
Transmission Filter3FT-145 FT–145
1The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.0L Diesel engine/TorqShift transmission. Part
number is FT-145.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
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REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-250/350
(Dana 60 axle)6.3 pints (3.0L)
F-350/450/550
(Dana 60 axle)6.3 pints (3.0L)
Rear axle Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantF-250 /350
(10.50 inch
axle)
1
6.9 pints (3.3L)
Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantF-350 (DANA
80)
18.5 pints (4.0L)
Motorcraft SAE
75W–140
Synthetic Rear
Axle LubricantF-450/550
(Dana S110)
114.0 pints (6.6L)
Brake fluid (and
clutch fluid-if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Engine coolant -
gas engines
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine
with A/C26.4 quarts
(25.0L)
6.8L V10 engine 27.5 quarts
(26.0L)
Engine coolant -
diesel engine
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Refer to your6.0 Liter Power
Stroke Direct Injection Turbo
Diesel Owner’s Guide
Supplement
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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FluidFord Part
NameApplication Capacity
Engine oil
(includes filter
change) - gas
engines
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)5.4L V8 and
6.8L V10
engines7.0 quarts
(6.6L)
Engine oil
(includes filter
change) - diesel
engineRefer to your6.0 Liter Power Stroke Direct
Injection Turbo Diesel Owner’s Guide Supplement
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)19.0 gallons
(71.9L )
Short box 30.5 gallons
(115.5L)
Long box 38.0 gallons
(143.9L)
Aft axle 40.0 gallons
(151.4L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to FULL
COLD range on
dipstick
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 2.0 quarts
(1.9L)
Manual
transmission
fluidMotorcraft
MERCONAT F6-speed manual 5.8 quarts
(5.5L)
4
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Maintenance and Specifications
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6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A
XG-11 (FAD)ESA-M1C198–A
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W-90–QL WSP-M2C197–A
Rear axleMotorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
(10.5 inch)
1
XY-75W140–QL WSL-M2C192-A
Motorcraft SAE
75W-90
Synthetic Rear
Axle Lubricant
(Dana 80)
1
XY-75W90–QLS WSS–M2C918–A
Motorcraft SAE
75W–140
Synthetic Rear
Axle Lubricant
(Dana S110
axles)
1
XY-75W140-QL WSL–M2C192–A
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
290

ItemFord part
name or
equivalentFord part
numberFord
specification
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
or
WSS-M6C62-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM)WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG–4 or XL-5 ESB-M1C93–B
Lock cylindersMotorcraft
Penetrating and
Lock LubricantXL-1 none
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
291

slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water. Dana
rear axles also contain a synthetic lubricant butdorequire a change.
Refer to yourscheduled maintenance informationfor change intervals
on Dana rear axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick handle. Check the
container to verify the fluid being added is of the correct type. Refer to
yourscheduled maintenance informationto determine the correct
service interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.02–1.28mm
(0.040–0.050 inch)*1.02–1.28mm
(0.040–0.050 inch)*
Ignition system Coil on plug Coil on plug
Compression ratio 9.8:1 9.2:1
*The 5.4L 3V and 6.8L 3V spark plug gap CANNOT be adjusted.
2006 F-250/350/450/550(f23)
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Maintenance and Specifications
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1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a transmission/transaxle code on the vehicle Safety
Compliance Certification Label. The following table tells you which
transmission or transaxle each code represents.
2006 F-250/350/450/550(f23)
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Maintenance and Specifications
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Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (ZF M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
BFive-speed automatic, TorqShift (diesel
engine)
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
303

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local authorized Ford or Ford of Canada authorized
dealer. These quality accessories have been specifically engineered to
fulfill your automotive needs; they are custom designed to complement
the style and aerodynamic appearance of your vehicle. In addition, each
accessory is made from high quality materials and meets or exceeds
Ford’s rigorous engineering and safety specifications. Ford Motor
Company will repair or replace any properly authorized dealer-installed
Genuine Ford Accessory found to be defective in factory-supplied
materials or workmanship during the warranty period, as well as any
component damaged by the defective accessory. The accessory will be
warranted for whichever provides you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that Genuine Ford Accessories purchased along with your
new vehicle and installed by the authorized dealer are covered for the
full length of your New Vehicle’s Limited Warranty — 3 years or 36,000
miles (60,000 km) (whichever occurs first). Contact your authorized
dealer for details and a copy of the warranty.
Not all accessories are available for all models.
The following is a list of several Genuine Ford Accessory products for
your vehicle. Not all accessories are available for all models. For a
complete listing of the accessories that are available for your vehicle,
please contact your authorized dealer or visit our online store at:
www.fordaccessoriesstore.com.
Exterior style
Bug shields
Chrome exhaust tip
Daytime Running Lamps (DRLs)
Deflectors
Front end covers
Running boards
Sliding rear windows - manual and power
Splash guards
Step bars
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Accessories
304

A
Accessory delay ..........................57
Air cleaner filter .......283–284, 286
Air conditioning ..........................36
Airbag supplemental restraint
system ................................107–108
and child safety seats ............109
description ..............................108
disposal ....................................111
driver airbag ............................110
indicator light .........................111
operation .................................110
passenger airbag .....................110
passenger deactivation
switch ......................................112
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................260
Anti-lock brake system
(see Brakes) ..............................171
Audio system
(see Radio) ................20, 22, 25, 28
Automatic transmission ............174
driving an automatic
overdrive .................................176
fluid, adding ............................278
fluid, checking ........................278
fluid, refill capacities ..............287
Auxiliary power point .................56
Axle
lubricant specifications ..........290
refill capacities ........................287
traction lok ..............................173
B
Battery .......................................258
acid, treating emergencies .....258jumping a disabled battery ....224
maintenance-free ....................258
replacement, specifications ...286
servicing ..................................258
BeltMinder .................................103
Brakes ........................................170
anti-lock ...................................171
anti-lock brake system (ABS)
warning light ...........................171
fluid, checking and adding ....277
fluid, refill capacities ..............287
fluid, specifications .................290
lubricant specifications ..........290
parking ....................................172
shift interlock ..........................174
trailer .......................................157
Break-in period .............................5
Bulbs ............................................46
C
Capacities for refilling fluids ....287
Cassette tape player .......20, 22, 25
Cell phone use ..............................7
Child safety restraints ..............117
child safety belts ....................117
Child safety seats ......................119
attaching with tether straps ..123
in front seat ............................121
in rear seat ..............................121
Cleaning your vehicle
engine compartment ..............242
instrument panel ....................244
interior .....................................245
interior trim ............................245
plastic parts ............................244
safety belts ..............................245
washing ....................................241
waxing .....................................241
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
307