engine FORD SUPER DUTY 2009 2.G Owners Manual

1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
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AIR FILTER
Refer to thescheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
The following procedure is for vehicles equipped with a gasoline engine.
If your vehicle is equipped with a diesel engine, refer to the6.0 and 6.4
Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Loosen clamp and disconnect
sensor.
2. Release three retainer clamps.
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MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1083
Oil filter FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650
Battery (Optional) BXT-65-750
Spark plugs-platinum
2
Remote Automatic Transmission Filter3, 4
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-176.
4Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-175.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Front axle 5.8 pints (2.8L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W-90–QL /
WSP-M2C197–A
Spindle bearing —High Temperature 4X4
Front Axle and Wheel
Bearing GreaseXG-11 /
WSS-M1C267-A1
Rear axle - F-250/350
(10.50 inch axle)
1
6.9 pints (3.3L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140–QL /
WSL-M2C192-A
Rear axle - F-350
(DANA M80)8.5 pints (4.0L)Motorcraft SAE 75W-90
Synthetic Rear Axle
LubricantXY-75W90–QLS /
WSS–M2C918–A
Rear axle - F-450/550
(Dana S110/S130)14.0 pints (6.6L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140–QL /
WSL-M2C192-A
Brake fluid (and clutch
fluid, if equipped)Fill to line or step
(for clutch) on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1–C / WSS-M6C62-A
or WSS-M6C65-A1
Engine coolant - 5.4L
V8 engine
2
26.4 quarts
(25.0L)Motorcraft Premium
Gold Engine Coolant
(yellow-colored)VC-7-B /
WSS-M97B51-A1
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Item Capacity Ford part nameFord part number /
Ford specification
Engine coolant - 6.8L
V10 engine
2
27.5 quarts
(26.0L)Motorcraft Premium
Gold Engine Coolant
(yellow-colored)VC-7-B /
WSS-M97B51-A1
Engine and fuel coolant
- diesel engineRefer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Engine oil (includes
filter change) - 5.4L V8
and 6.8L V10 gas
engines
6
7.0 quarts (6.6L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)XO-5W20-QSP (US)
CXO-5W20–LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine oil (includes
filter change) - diesel
engineRefer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Fuel tank - Mid-ship
tank (optional on
Chassis Cab)19.0 gallons
(71.9L)——
Fuel tank - Short box30.0 gallons
(113.4L)——
Fuel tank - Long box38.0 gallons
(143.9L)——
Fuel tank - Aft axle
(Chassis cab only)40.0 gallons
(151.4L)——
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Item Capacity Ford part nameFord part number /
Ford specification
Windshield washer fluid 3.5 quarts (3.3L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to yourscheduled maintenance informationto determine the
correct service interval.
Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
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ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.0–1.1mm
(0.039–0.043 inch)1.0–1.1mm
(0.039–0.043 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.8:1 9.2:1
Drivebelt routing
5.4L V8/6.8L V10 engines
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (Z/F M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel engine)
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessories.com.
Exterior style
Bug shields
Chrome exhaust tips
Deflectors
Running boards
Splash guards
Step bars
Tonneau covers
Wheels
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
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A
Accessory delay ........................110
Air cleaner filter ...............401, 403
Air conditioning ..........................84
Airbag supplemental restraint
system ........................................190
and child safety seats ............192
description ..............................190
disposal ....................................195
driver airbag ............................193
indicator light .........................194
operation .................................193
passenger airbag .....................193
passenger deactivation
switch ......................................195
Ambulance packages ..................10
Antifreeze (see Engine
coolant) .....................................377
Anti-lock brake system
(see Brakes) ......................277–278
Anti-theft system ..............165, 168
arming the system ..........166, 168
disarming a triggered
system .....................................168
triggering .................................168
Audio system
(see Radio) ......................26, 28, 35
Automatic transmission ............282
driving an automatic
overdrive .................................284
fluid, adding ............................396
fluid, checking ........................396
fluid, refill capacities ..............404
Auxiliary Input Jack ...................42
Auxiliary power point ...............107
Axle
refill capacities ........................404B
Battery .......................................375
acid, treating emergencies .....375
jumping a disabled battery ....342
maintenance-free ....................375
replacement, specifications ...403
servicing ..................................375
Belt-Minder
.............................186
Booster seats .............................218
Brakes ........................................277
anti-lock ...........................277–278
anti-lock brake system (ABS)
warning light ...........................278
fluid, checking and adding ....395
fluid, refill capacities ..............404
parking ....................................278
shift interlock ..........................282
trailer .......................................264
Bulbs ............................................95
C
Capacities for refilling fluids ....404
Cassette tape player ...................26
Cell phone use ..............................9
Child safety seats ......................204
attaching with tether straps ..212
in front seat ....................204, 208
in rear seat ..............204, 208, 212
LATCH .....................................212
Child safety seats - booster
seats ...........................................218
Cleaning your vehicle
engine compartment ..............359
instrument panel ............361–362
interior .....................................363
plastic parts ............................360
safety belts ..............................363
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Index
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