FORD SUPER DUTY 2009 2.G Owners Manual

Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
WARNING:Always disconnect the battery before servicing high
current fuses.
WARNING:To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and Specificationschapter.
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 Relay Blower motor/Variable blower
control (Dual Zone Climate
Control)
2 Relay Electronic Shift-on-the-Fly
(ESOF) Lo-Hi
3 Relay Heater mirror
4 — Not used
5 30A* Trailer Brake Controller (TBC)
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
6 40A* ABS module (Pump)
7 30A* Upfitter auxiliary switch #1
8 30A* Upfitter auxiliary switch #2
9 40A* ABS module (Coil)
10 20A* Cigar lighter
11 20A* Instrument panel power point
12 15A** Brake On/Off (BOO) relay feed
13 5A ** Brake switch, Brake switch relay
coil, SJB module, 4x4 module
14 — Not used
15 — Not used
16 Relay A/C clutch
17 Relay Wipers
18 Relay Fuel Pump Driver Module
(FPDM), Fuel injectors (Gasoline
engines), Diesel Fuel Control
Module (DFCM) (Diesel engine)
19 Relay Back-up lamps, Reverse Sensing
System (RSS), Engine
compartment fuse 63
20 Relay Trailer stop/turn (Left)
21 Relay Trailer stop/turn (Right)
22 Relay Stop lamps, Center
High-Mounted Stop Lamp
(CHMSL), TBC, Customer access
23 15A** Heater mirror, Heated spotted
mirror
24 40A* Blower motor relay
25 — Not used
26 30A* ESOF relay lo-hi
27 50A* Glow Plug Control Module
(GPCM) #1 (Diesel engine only)
28 20A* Heated mirror relay
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
29 30A* Passenger power seat
30 10A** A/C clutch relay
31 15A** Power fold mirror relay
32 20A** Fuel pump relay
33 20A** Back-up lamp relay
34 25A** Trailer stop/turn relay
35 5A** ESOF relay coils
36 10A**Gasoline engines:Powertrain
Control Module (PCM) keep alive
power, Canister vent
Diesel engine:Engine Control
Module (ECM) keep alive power
37 10A** Transmission Control Module
(TCM) (Diesel engine only)
38 — Not used
39 50A* ECM power (Diesel engine)
40 30A* Starter relay
41 20A* Power point (Center console -
Front)
42 30A* Trailer park lamp relay
43 20A* Power point (Center console -
Rear)
44 30A* Trailer battery charge relay
45 30A* Driver power seat or Memory
module
46 40A* Run/Start relay
47 50A* GPCM #2 (Diesel engine only)
48 30A* ESOF relay hi-lo
49 30A* Wiper motor
50 30A* PCM relay coil, PCM relay
(Gasoline engines only)
51 — Not used
52 — Not used
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
53 Relay PCM power bus (Fuses 68, 70,
72, 74, 76) (Diesel engine only)
54 Relay Starter solenoid
55 Relay Trailer tow park lamps
56 Relay Trailer tow battery charge
57 Relay Power Distribution Box (PDB)
bus (fuses 67, 69, 71, 73, 75, 77)
SJB Run /Start bus (Fuses 29–37,
46)
58 Relay ESOF hi-lo
59 Relay PCM power bus (Fuses 68, 70,
72, 74, 76) (Gasoline engines
only)
60 Diode One touch start (OTIS)
61 Diode A/C clutch
62 Diode Fuel pump
63 15A** Trailer tow back-up lamps
64 5A** Mirror marker lamps
65 — Not used
66 — Not used
67 — Not used
68 — Not used
69 — Not used
70 10A**Gasoline engines:A/C clutch
relay coil, Refrigerant
Containment Switch, Heated PCV
Diesel engine:A/C clutch relay
coil, Clutch switch, Fuel pump
cooler, A/C cycle pressure switch
71 5A** Fuel pump relay diode,
PCM/ECM Run/Start power
72 15A**Gasoline engines:Ignition coils
Diesel engine:Engine TCM
73 2A** Reverse Camera System (RCS)
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
74 20A**Gasoline engines:VPWR:
HEGO, CMS, MAFS, EVMV,
CMCV, VCT, IMTV
Diesel engine:VPWR: Engine
loads
75 5A** Back-up relay coil power
76 20A**Gasoline engines:VPWR: PCM
Diesel engine:VPWR: ECM
77 10A** ABS module logic
* Cartridge fuses ** Mini fuses
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
Your vehicle may be equipped with a conventional spare tire that is
different in one or more of the following: type, brand, size, speed rating
and tread design. If this is the case, this dissimilar spare tire is still rated
for your vehicle loads (GAWR and GVWR).Temporary spare tires are not
equipped with Tire Pressure Monitor System (TPMS) sensors if the
system is present.
WARNING:The use of tire sealant may damage your Tire
Pressure Monitoring System (if equipped) and should not be
used.
WARNING:If your vehicle is equipped with a Tire Pressure
Monitoring System, refer toTire Pressure Monitoring System
in theTires, Wheels and Loadingchapter for more information. If the
tire pressure monitor sensor becomes damaged, it will no longer
function.
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Dissimilar spare tire/wheel information
WARNING:Failure to follow these guidelines could result in an
increased risk of loss of vehicle control, injury or death.
If you have a dissimilar spare tire/wheel, then it is intended for
temporary use only. This means that if you need to use it, you should
replace it as soon as possible with a road tire/wheel that is the same size
and type as the road tires and wheels that were originally provided by
Ford. If the dissimilar spare tire or wheel is damaged, it should be
replaced rather than repaired.
A dissimilar spare tire/wheel is defined as a spare tire and/or wheel that
is different in brand, size or appearance from the road tires and wheels
and can be one of three types:
1.T-type mini-spare:This spare tire begins with the letter “T” for tire
size and may have “Temporary Use Only” molded in the sidewall
2.Full-size dissimilar spare with label on wheel:This spare tire has
a label on the wheel that states: “THIS TIRE AND WHEEL FOR
TEMPORARY USE ONLY”
When driving with one of the dissimilar spare tires listed above,do not:
•Exceed 50 mph (80 km/h)
•Load the vehicle beyond maximum vehicle load rating listed on the
Safety Compliance Label
•Use snow chains on the end of the vehicle with the dissimilar spare
tire
•Use more than one dissimilar spare tire at a time
•Use commercial car washing equipment
•Try to repair the dissimilar spare tire
Use of one of the dissimilar spare tires listed above at any one wheel
location can lead to impairment of the following:
•Handling, stability and braking performance
•Comfort and noise
•Ground clearance and parking at curbs
•Winter weather driving capability
•Wet weather driving capability
It is not recommended that the vehicle be operated in 4WD modes with
a temporary emergency spare tire. If 4WD operation is necessary, do not
operate above speeds of 10 mph (16 km/h) or for distances above
50 miles (80 km).
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3.Full-size dissimilar spare without label on wheel
When driving with the full-size dissimilar spare tire/wheel,do not:
•Exceed 70 mph (113 km/h)
•Use more than one dissimilar spare tire/wheel at a time
•Use commercial car washing equipment
•Use snow chains on the end of the vehicle with the dissimilar spare
tire/wheel
The usage of a full-size dissimilar spare tire/wheel can lead to
impairment of the following:
•Handling, stability and braking performance
•Comfort and noise
•Ground clearance and parking at curbs
•Winter weather driving capability
•Wet weather driving capability
•All-Wheel driving capability (if applicable)
•Load leveling adjustment (if applicable)
When driving with the full-size dissimilar spare tire/wheel additional
caution should be given to:
•Towing a trailer
•Driving vehicles equipped with a camper body
•Driving vehicles with a load on the cargo rack
Drive cautiously when using a full-size dissimilar spare tire/wheel and
seek service as soon as possible.
Spare tire information
Note:If your vehicle is equipped the tire pressure monitoring system
(TPMS), the system indicator light will illuminate when the spare is in
use. To restore the full functionality of the TPMS system, all road wheels
equipped with the tire pressure monitoring sensors must be mounted on
the vehicle.
If your vehicle is equipped with TPMS, have a flat tire serviced by an
authorized dealer in order to prevent damage to the TPMS sensor; refer
toTire Pressure Monitoring System (TPMS)in theTires, Wheel and
Loadingchapter. Replace the spare tire with the road tire as soon as
possible.
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T-Type/Mini-Spare Tire Information (Harley Davidson only)
Your vehicle may be equipped with a temporary spare tire. This spare
tire is considered “temporary”. Replace the temporary spare with a tire
of the same size, speed rating, and load carrying capacity as the other
road tires as soon as possible.
When driving with the temporary spare tiredo not:
•Exceed 50 mph (80 km/h)
•Load the vehicle beyond maximum vehicle load rating listed on the
Safety Compliance Label
•Tow a trailer
•Use snow chains on the end of the vehicle with the temporary spare
tire
•Use more than one temporary spare tire at a time
Use of a temporary spare tire at any one wheel location can lead to
impairment of the following:
•Handling, stability and braking performance
•Comfort and noise
•Ground clearance and parking at curbs
•Winter weather driving capability
•Wet weather driving capability
Stopping and securing the vehicle
WARNING:To help prevent the vehicle from moving when you
change a tire, be sure the parking brake is set, then block (in
both directions) the wheel that is diagonally opposite to the tire being
changed.
Refer to the instruction sheet (located in the glove box) for detailed tire
change instructions.
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Park on a level surface, activate
hazard flashers and set the parking
brake.
•Automatic transmission: Place
gearshift lever in P (Park).
•Manual transmission: Place
gearshift lever in R (Reverse).
•Electronic Shift-On-the-Fly
(ESOF) 4x4: Place transfer case
in 4x4 HIGH or 4x4 LOW before
turning off the engine.
•Manual shift transfer case 4x4: Place transfer case in 4H or 4L.
Location of the spare tire and tools
If your vehicle is equipped with a spare tire, jack and associated tools,
refer to the following table for their locations:
Tool Location
Spare tire (pick-up trucks only) Under the vehicle, just forward of
the rear bumper
Jack Regular cab and Crew Cab:
Fastened to floor pan behind
rearmost seat on passenger side
SuperCab: Under rear bench seat
on passenger side
Jack handle, lug wrench, lug
wrench extension (only available
on Dual Rear Wheel [DRW]
vehicles) and wheel chock (only
available on Single Rear Wheel
[SRW] vehicles equipped with a
diesel engine)Regular cab: Fastened to floor
behind driver seat
SuperCab: Fastened to floor under
rear seat
Crew Cab: Fastened to floor
behind rear seat at driver side
Key and spare tire lock In the glove box
Jack instruction sheet Under the jack tool kit
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Removing the spare tire (with spare tire carrier only)
1. The following tools are required to remove the spare tire:
•one handle extension and two
typical extensions. To assemble,
align button with hole and slide
parts together. To disconnect,
depress button and pull apart.
•one wheel nut wrench. Slide over
square end of jack handle.
•Vehicles equipped with dual
rear wheels,insert the lug
wrench extension into the lug
wrench to reach the lug nuts.
2. Attach the spare tire lock key (A)
to the jack handle (B).
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