fuel FORD SUPER DUTY 2009 2.G Repair Manual

MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1083
Oil filter FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650
Battery (Optional) BXT-65-750
Spark plugs-platinum
2
Remote Automatic Transmission Filter3, 4
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-176.
4Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-175.
2009 F-250/350/450/550(f23)
Owners Guide, 1st Printing
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Maintenance and Specifications
403

Item Capacity Ford part nameFord part number /
Ford specification
Engine coolant - 6.8L
V10 engine
2
27.5 quarts
(26.0L)Motorcraft Premium
Gold Engine Coolant
(yellow-colored)VC-7-B /
WSS-M97B51-A1
Engine and fuel coolant
- diesel engineRefer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Engine oil (includes
filter change) - 5.4L V8
and 6.8L V10 gas
engines
6
7.0 quarts (6.6L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)XO-5W20-QSP (US)
CXO-5W20–LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine oil (includes
filter change) - diesel
engineRefer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Fuel tank - Mid-ship
tank (optional on
Chassis Cab)19.0 gallons
(71.9L)——
Fuel tank - Short box30.0 gallons
(113.4L)——
Fuel tank - Long box38.0 gallons
(143.9L)——
Fuel tank - Aft axle
(Chassis cab only)40.0 gallons
(151.4L)——
2009 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)
Maintenance and Specifications
405

Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMERCON
V
Automatic Transmission
FluidXT-5-QM /
MERCON
V
Transfer case fluid 2.0 quarts (1.9L)Motorcraft Transfer Case
FluidXL-12 / —
Manual transmission
fluid (M60D)5.8 quarts (5.5L)
4
Motorcraft Full Synthetic
Manual Transmission
FluidXT-M5-QS /
WSS-M2C200–C
Automatic transmission
fluid (5R110)
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft
MERCON
LV AT FXT-10–QLV /
MERCON
LV
2009 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)
Maintenance and Specifications
406

ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.0–1.1mm
(0.039–0.043 inch)1.0–1.1mm
(0.039–0.043 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.8:1 9.2:1
Drivebelt routing
5.4L V8/6.8L V10 engines
2009 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)
Maintenance and Specifications
408

recommendations ...................374
refill capacities ........................404
Event data recording ....................7
Exhaust fumes ..........................275
F
Fail safe cooling ........................382
Family entertainment system ....51
Fluid capacities .........................404
Fog lamps ....................................89
Four-Wheel Drive vehicles .......294
description ..............................299
driving off road .......................301
electronic shift ................295, 299
indicator light .........................296
lever operated shift ................297
manual locking hubs ..............295
preparing to drive your
vehicle .....................................281
Fuel ............................................383
calculating fuel
economy ..........................138, 388
cap ...........................................385
capacity ...................................404
choosing the right fuel ...........386
comparisons with EPA fuel
economy estimates .................391
detergent in fuel .....................387
filling your vehicle with
fuel ...........................383, 385, 388
filter, specifications ........383, 403
fuel pump shut-off switch .....315
improving fuel economy ........388
octane rating ...................387, 408
quality ......................................387
running out of fuel .................387
safety information relating to
automotive fuels .....................383
Fuel pump shut-off switch .......315Fuses ..................................316–317
G
Gas cap (see Fuel cap) ............385
Gas mileage (see Fuel
economy) ...................................388
Gauges .........................................21
transmission fluid
temperature gauge ...................26
H
Hazard flashers .........................314
Head restraints .................169, 175
Headlamps ...................................89
aiming ..................................91, 93
autolamp system .......................89
daytime running lights .............90
flash to pass ..............................90
high beam .................................90
replacing bulbs ...................97–99
turning on and off ....................89
Heating
heater only system ...................80
heating and air conditioning
system .................................81, 84
Homelink wireless control
system ........................................123
Hood ..........................................368
I
Ignition ...............................272, 408
Illuminated visor mirror ...........105
Infant seats
(see Safety seats) .....................204
Inspection/maintenance (I/M)
testing ........................................393
2009 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)
Index
415