ignition FORD SUPER DUTY 2009 2.G Repair Manual

Reasons given... Consider...
“I have an airbag” Airbags offer greater protection when
used with safety belts. Frontal airbags
are not designed to inflate in rear and
side crashes or rollovers.
“I’d rather be thrown clear” Not a good idea.Peoplewho are
ejected are 40 times more likely
to DIE.Safety belts help prevent
ejection, WE CAN’T “PICK OUR
CRASH”.
WARNING:Do not sit on top of a buckled safety belt or insert a
latchplate into the buckle to avoid the Belt-Minder
chime. To
do so may adversely affect the performance of the vehicle’s air bag
system.
One-time disable
Any time the safety belt is buckled and then unbuckled during an
ignition on cycle, the Belt-Minder
will be disabled for that ignition cycle
only.
Deactivating/activating the Belt-Minderfeature (Driver only)
Read Steps1-5thoroughly before proceeding with the
deactivation/activation programming procedure.
The Belt-Minder
feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that the following conditions
are met:
•the parking brake is set
•the gearshift is in P (Park) (automatic transmission) or the neutral
position (manual transmission)
•the ignition switch is in the off position
•all vehicle doors are closed
•the driver’s safety belt is unbuckled
•the parklamps/headlamps are in the off position (If the vehicle is
equipped with Autolamps, this will not affect the procedure)
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WARNING:While the design allows you to deactivate your
Belt-Minder
, this system is designed to improve your chances of
being safely belted and surviving an accident. We recommend you
leave the Belt-Minder
system activated for yourself and others who
may use the vehicle. To reduce the risk of injury, do not
deactivate/activate the Belt-Minder
feature while driving the vehicle.
Belt-Minder
activation and deactivation procedure
1. Turn the ignition switch to the on position. (DO NOT START THE
ENGINE)
2. Wait until the safety belt warning light turns off. (Approximately
1 minute)
•Step 3 must be completed within 60 seconds after the safety belt
warning light turns off.
3. At a moderate speed, buckle then unbuckle the safety belt 9 times,
ending with the safety belt in the unbuckled state.
•After Step 3 is complete, the safety belt warning light will be turned
on for 3 seconds.
•If Step 4 does not occur within 10 seconds at the end of Step 3,
Belt-Minder
will automatically exit programming mode without
changing its enable status.
4. Within 7 seconds of the light turning on, at a moderate speed, buckle
then unbuckle the safety belt.
•This will disable the Belt-Minder
feature if it is currently enabled. As
confirmation, the safety belt warning light will flash 4 times per
second for 3 seconds.
•This will enable the Belt-Minder
feature if it is currently disabled. As
confirmation, the safety belt warning light will flash 4 times per
second for 3 seconds, followed by 3 seconds with the light off, then
followed by the safety belt warning light flashing 4 times per second
for 3 seconds again.
5. After receiving confirmation, the deactivation/activation procedure is
complete.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is an 8 inch
(20 cm) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from an authorized dealer.
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WARNING:If the air bag has deployed,the air bag will not
function again and must be replaced immediately.If the air
bag is not replaced, the unrepaired area will increase the risk of injury
in a collision.
The SRS consists of:
•driver and passenger airbag modules (which include the inflators and
airbags),
•one or more impact and safing sensors,
•a readiness light and tone
•and the electrical wiring which connects the components.
The diagnostic module monitors its own internal circuits and the
supplemental airbag electrical system wiring (including the impact
sensors), the system wiring, the airbag system readiness light, the airbag
back up power and the airbag ignitors.
Determining if the system is operational
The SRS uses a readiness light in the instrument cluster or a tone to
indicate the condition of the system. Refer toAirbag readinesssection
in theInstrument Clusterchapter. Routine maintenance of the airbag is
not required.
A difficulty with the system is indicated by one or more of the following:
•The readiness light will either
flash or stay lit.
•The readiness light will not
illuminate immediately after
ignition is turned on.
•A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and/or light are repaired.
If any of these things happen, even intermittently, contact your
authorized dealer as soon as possible. Unless serviced, the system may
not function properly in the event of a collision.
S.O.S. Post Crash Alert
The S.O.S Post Crash Alert automatically flashes the turn signal lamps
and sounds the horn three times at four second intervals in the event of
a serious impact that deploys an airbag (front, side, side curtain or
Safety Canopy
) or the safety belt pretensioners.
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The S.O.S. Post Crash Alert can be turned off when any one of the
following actions are taken by the driver or any other person:
•pressing the hazard control button,
•or pressing the panic button on the remote entry transmitter.
The feature will continue to operate until the vehicle runs out of power.
Disposal of airbags and airbag equipped vehicles
See authorized dealer. Airbags MUST BE disposed of by qualified
personnel.
Passenger airbag ON/OFF switch (if equipped)
WARNING:An airbag
ON/OFF switch (if
equipped) may be installed in this
vehicle. Before driving,always
look at the face of the switch to
be sure the switch is in the proper
position in accordance with these
instructions and warnings. Failure
to put the switch in a proper
position can increase the risk of
serious injury or death in a
collision.
Turning the passenger airbag off
1. Insert the ignition key, turn the
switch to OFF position and hold in
OFF position while removing the
key.
2. When the ignition is turned to the
ON position the OFF light
illuminates briefly, momentarily
shuts off and then turns back on.
This indicates that the passenger
airbag is deactivated.
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WARNING:If the light fails to illuminate when the passenger air
bag switch is in the OFF position and the ignition switch is in
ON, have the passenger air bag switch serviced at your authorized
dealer immediately.
WARNING:In order to avoid inadvertent activation of the
switch, always remove the ignition key from the passenger air
bag ON/OFF switch.
WARNING:An infant in a rear-facing seat faces a high risk of
serious or fatal injuries from a deploying passenger airbag. Rear
facing infant seats should NEVER be placed in the front seats, unless
the passenger airbag is turned off.
Turning the passenger airbag back on
The passenger airbag remains OFF until you turn it back ON.
1. Insert the ignition key and turn
the switch to ON.
2. The OFF light will briefly
illuminate when the ignition is
turned to On. This indicates that the
passenger airbag is operational.
WARNING:If the OFF light is illuminated when the passenger
airbag switch is in the ON position and the ignition switch is in
ON, have the passenger airbag switch serviced at your authorized
dealer immediately.
The passenger side airbag should always be ON (the airbag OFF light
shouldnotbe illuminated) unless the passenger is a person who meets
the requirements stated either in Category 1, 2 or 3 of the
NHTSA/Transport Canada deactivation criteria which follows.
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and remain on for approximately five (5) seconds. If the light does not
illuminate, the tool needs to be replaced.
TPMS reset tips:
•To reduce the chances of interference from another vehicle, TPMS
reset should be performed at least three feet (one meter) away from
another Ford Motor Company vehicle undergoing the TPMS reset
procedure at the same time.
•Do not wait more than two (2) minutes between resetting each tire
sensor or the system will timeout and the entire procedure will have
to be repeated on all four wheels.
•A double horn chirp indicates the need to repeat the procedure.
TPMS reset procedure
It is recommended that you read the entire procedure before attempting.
Note:To enter the reset mode, Steps 1–6 MUST be completed within
60 seconds.
1. Place the ignition in the off position and keep the key in the ignition.
2. Press and release the brake
pedal.
3. Cycle the ignition from off to on
three (3) times ending in the on
position—DO NOTstart the engine.
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4. Press and hold the brake pedal
for two (2) seconds, then release.
5. Turn the ignition to off—DO
NOTremove the key.
6. Cycle the ignition from off to on three (3) times ending in on.DO
NOTstart the engine.
If the reset mode has been entered successfully, the horn will sound
once, the TPMS indicator
will flash and the message center will
displayTRAIN LEFT FRONT TIRE.
If after repeated attempts to enter the reset mode, the horn does not
sound, the TPMS indicator
does not flash and the message center
does not displayTRAIN LEFT FRONT TIRE, seek service from your
authorized dealer.
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10. Perform Steps 8 and 9 on the right front tire, right rear tire and
finally the left rear tire. Training is complete after the horn sounds for
the last tire trained (left rear tire) and the message center displays:
TRAINING COMPLETE.
Turn the ignition to off. If two short horn beeps are heard, the reset
procedure was unsuccessful and must be repeated.
If after repeating the procedure and two short beeps are heard when the
ignition is turned to off, seek assistance from your authorized dealer.
SNOW TIRES AND CHAINS
WARNING:Snow tires must be the same size, load index, speed
rating as those originally provided by Ford. Use of any tire or
wheel not recommended by Ford can affect the safety and
performance of your vehicle, which could result in an increased risk of
loss of vehicle control, vehicle rollover, personal injury and death.
Additionally, the use of non-recommended tires and wheels could
cause steering, suspension, axle or transfer case/power transfer unit
failure.
Note:Do not use snow chains on front tires of vehicles with 20” wheels
and tires.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used, as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
•Use only SAE Class S chains.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
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Hitch TypeMaximum
Gross Trailer
Weight — lb.
(kg)Maximum
Tongue Weight
— lb. (kg)
6.8L DRW
Pickup
2.5” ID without
adapter
(requires 2.5”
drawbar)Weight carrying 8000 (3629) 800 (363)
Weight
distributing15000 (6804) 1500 (680)
6.8L DRW
Pickup
2.5” ID with
adapter
(requires 2”
drawbar)Weight carrying 6000 (2721) 600 (272)
Weight
distributing12500 (5670) 1250 (567)
All SRW Pickups
and 5.4L DRW
Pickups
2” receiverWeight carrying 6000 (2721) 600 (272)
Weight
distributing12500 (5670) 1250 (567)
WARNING:Towing trailers beyond the maximum tongue weight
exceeds the limit of the towing system and could result in
vehicle structural damage, loss of vehicle control and personal injury.
Weight distributing hitch
When hooking up a trailer using a load equalizing hitch, always use the
following procedure:
1. Park the unloaded vehicle on a level surface. With the ignition on and
all doors closed, allow the vehicle to stand for several minutes so that it
can level.
2. Measure the height of a reference point on the front and rear bumpers
at the center of the vehicle.
3. Attach the trailer to the vehicle and adjust the hitch equalizers so that
the front bumper height is within
12inch (13 mm) of the reference
point. After proper adjustment, the rear bumper should be no higher
than in Step 2.
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The TBC user interface consists of
the following:
1.+/- (GAIN adjustment
buttons):Pressing these buttons
will adjust the TBC’s power output
to the trailer brakes (in
0.5 increments). The GAIN setting
can be increased to a maximum of
10.0 or decreased to a minimum of 0 (no trailer braking). Pressing and
holding a button will raise or lower the setting continuously. The gain
setting will display in the message center as follows: TBC GAIN = XX.X.
The trailer brake controller (TBC) is designed to display three items of
information in the instrument cluster message center. These are: gain
setting, output bar graph, and trailer connectivity status. They will
appear as follows in the message center.
•TBC GAIN = XX.X NO TRAILER: The instrument cluster message
center will display the current gain setting during a given ignition
cycle and when adjusting the gain. This message is also displayed
during manual activation without a trailer connected or when gain
adjustments are made with no trailer connected.
•TBC GAIN = XX.X OUTPUT = //////: When the vehicle’s brake pedal
is pushed, or when the manual control is activated, bar indicators will
illuminate in the instrument cluster message center to indicate the
amount of power going to the trailer brakes relative to the brake pedal
or manual control input. One bar indicates the least amount of output
with six bars indicating maximum output.
•TRAILER CONNECTED:This message is displayed when a correct
trailer wiring connection (a trailer with electric trailer brakes) has
been sensed during a given ignition cycle.
•TRAILER DISCONNECTED:This message is displayed and
accompanied by a single chime, when a trailer connection was
determined and then a disconnection, either intentionally or
unintentionally, has been sensed during a given ignition cycle. It is also
displayed if a truck or trailer wiring fault occurs causing the trailer to
appear disconnected. This message is also displayed during manual
activation without a trailer connected.
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