transmission FORD SUPER DUTY 2010 2.G Workshop Manual

1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
The transmission fluid should be in
this range if at ambient temperature
(50°F-95°F [10°C-35°C]).
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High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick handle and also in the
Maintenance Product Specifications and Capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
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Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toMaintenance
Product Specifications and Capacitiesin this chapter.
Maintenance and Specifications
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5. Return air filter cover to original
position making sure the four tabs
are engaged and secure the three
clamps. Tighten clamp on air tube
and reconnect sensor.
MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1083
Oil filter FL-820-S
Battery (standard) BXT-65-650
Battery (optional) BXT-65-750
Spark plugs-platinum
1
Remote automatic transmission filter2, 3
1
For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft
or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-176.
3Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-175.
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank - Short box30.0 gallons
(113.4L)——
Fuel tank - Long box38.0 gallons
(143.9L)——
Fuel tank - Aft axle
(Chassis cab only)40.0 gallons
(151.4L)——
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMotorcraft
MERCON
VATFXT-5-QM /
MERCON
V
Transfer case fluid 2.0 quarts (1.9L)Motorcraft Transfer Case
FluidXL-12 / —
Manual transmission
fluid (S6-650) - gas
engine5.8 quarts (5.5L)
4
Motorcraft
MERCON
VATFXT-5-QM/DM /
MERCON
V
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Item Capacity Ford part nameFord part number /
Ford specification
Manual transmission
fluid (M6HDW) - diesel
engineRefer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Automatic transmission
fluid (5R110)
3
17.5 quarts
(16.6L)
5
Motorcraft
MERCON
LV AT FXT-10–QLV /
MERCON
LV
Windshield washer fluid 3.5 quarts (3.3L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to yourscheduled maintenance informationto determine the
correct service interval.
Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6-speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
Maintenance and Specifications
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (Z/F M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel engine)
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A
Accessory delay ........................126
Air cleaner filter ...............388–389
Air conditioning ........................102
Airbag supplemental restraint
system ........................................184
and child safety seats ............186
description ..............................184
disposal ....................................188
driver airbag ............................186
indicator light .........................188
operation .................................186
passenger airbag .....................186
passenger deactivation
switch ......................................189
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................364
Anti-lock brake system
(see Brakes) ......................268–269
Anti-theft system ..............159, 162
arming the system ..........160, 162
disarming a triggered
system .....................................162
triggering .................................162
Audio system
(see Radio) ......................43, 45, 52
Automatic transmission ............275
driving an automatic
overdrive .................................275
fluid, adding ............................383
fluid, checking ........................383
fluid, refill capacities ..............390
Auxiliary Input Jack ...................59
Auxiliary power point ...............124
Axle
refill capacities ........................390B
Battery .......................................362
acid, treating emergencies .....362
jumping a disabled battery ....330
maintenance-free ....................362
replacement, specifications ...389
servicing ..................................362
Bed extender ............................145
Belt-Minder
.............................180
Booster seats .............................211
Brakes ........................................268
anti-lock ...........................268–269
anti-lock brake system (ABS)
warning light ...........................268
fluid, checking and adding ....382
fluid, refill capacities ..............390
parking ....................................269
shift interlock ..........................273
trailer .......................................255
Bulbs ..........................................113
C
Capacities for refilling fluids ....390
Cassette tape player ...................43
Cell phone use ............................10
Child safety seats ......................198
attaching with tether straps ..206
in front seat ....................199, 202
in rear seat ..............199, 202, 206
LATCH .....................................206
Child safety seats - booster
seats ...........................................211
Cleaning your vehicle
engine compartment ..............346
instrument panel ............348–349
interior .....................................349
plastic parts ............................347
Index
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safety belts ..............................349
washing ....................................344
waxing .....................................345
wheels ......................................345
wiper blades ............................347
Climate control (see Air
conditioning or Heating) ....98, 102
Clock adjust
6-CD in dash .............................54
AM/FM/CD .................................47
Clutch
fluid ..........................................383
operation while driving ..........278
recommended shift speeds ....278
Compass, electronic
set zone adjustment .................37
Console ..............................122–123
overhead ..........................121–122
Controls
power seat ...............................166
steering column ......................134
Coolant
checking and adding ..............364
refill capacities ................367, 390
Cruise control
(see Speed control) ..................131
Customer Assistance ................302
Ford accessories for your
vehicle .....................................352
Ford Extended Service
Plan ..........................................399
Getting assistance outside
the U.S. and Canada ..............341
Getting roadside assistance ...302
Getting the service you
need .........................................337
Ordering additional owner’s
literature .................................342Utilizing the
Mediation/Arbitration
Program ...................................341
D
Daytime running lamps
(see Lamps) ..............................108
Dipstick
automatic transmission
fluid ..........................................383
engine oil .................................359
Driving under special
conditions ..................277, 292, 296
sand .........................................294
snow and ice ...........................296
through water .................295, 298
DVD system .................................68
E
Electronic message center ...25, 33
Emergencies, roadside
jump-starting ..........................330
Emergency Flashers .................303
Emission control system ..........378
Engine ........................................394
cleaning ...................................346
coolant .....................................364
diesel ...........................................6
fail-safe cooling .......................368
idle speed control ...................362
refill capacities ........................390
service points ..................356–357
starting after a collision .........304
Engine oil ..................................359
checking and adding ..............359
dipstick ....................................359
filter, specifications ........361, 389
recommendations ...................361
Index
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refill capacities ........................390
Event data recording ....................8
Exhaust fumes ..........................266
F
Fail safe cooling ........................368
Family entertainment system ....68
Fluid capacities .........................390
Fog lamps ..................................107
Four-Wheel Drive vehicles .......284
description ..............................289
driving off road .......................291
electronic shift ................285, 289
indicator light .........................286
lever operated shift ................286
manual locking hubs ..............284
preparing to drive your
vehicle .....................................273
Fuel ............................................370
calculating fuel
economy ......................26, 35, 375
cap ...........................................372
capacity ...................................390
choosing the right fuel ...........373
comparisons with EPA fuel
economy estimates .................378
detergent in fuel .....................374
filling your vehicle with
fuel ...........................370, 372, 375
filter, specifications ........370, 389
fuel pump shut-off switch .....304
improving fuel economy ........375
octane rating ...................374, 394
quality ......................................374
running out of fuel .................375
safety information relating to
automotive fuels .....................370
Fuel pump shut-off switch .......304
Fuses ..................................305–306G
Gas cap (see Fuel cap) ............372
Gas mileage
(see Fuel economy) .................375
Gauges .........................................21
transmission fluid
temperature gauge ...................25
H
Hazard flashers .........................303
Head restraints .................163, 169
Headlamps .................................107
aiming ..............................109, 111
autolamp system .....................107
daytime running lights ...........108
flash to pass ............................108
high beam ...............................108
replacing bulbs ...............115–117
turning on and off ..................107
Heating
heater only system ...................98
heating and air conditioning
system ...............................99, 102
Homelink wireless control
system ........................................139
Hood ..........................................355
I
Ignition ...............................263, 394
Illuminated visor mirror ...........121
Infant seats
(see Safety seats) .....................198
Inspection/maintenance (I/M)
testing ........................................380
Index
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