engine FORD SUPER DUTY 2010 2.G Repair Manual

•The tire air pressures recommended for general driving are found on
the vehicle’s Safety Certification Label. The maximum cold inflation
pressure for the tire and associated load rating is imprinted on the tire
sidewall. Tire air pressure may require re-adjustment within these
pressure limits to accommodate the additional weight of the snowplow
installation.
•Federal and some local regulations require additional exterior lamps
for snowplow-equipped vehicles. Consult your authorized dealer for
additional information.
•The snow plow prep package includes a unique powertrain control
strategy which is required for diesel engine cooling during highway
driving with the snowplow raised.
Operating the vehicle with the snowplow attached
Do not use your vehicle for snow removal until it has been driven at
least 500 miles (800 km).
The attached snowplow blade restricts airflow to the radiator, and may
cause the engine to run at a higher temperature: Attention to engine
temperature is especially important when outside temperatures are
above freezing. Angle the blade to maximize airflow to the radiator and
monitor engine temperature to determine whether a left or right angle
provides the best performance.
Follow the severe duty schedule in yourscheduled maintenance
informationfor engine oil and transmission fluid change intervals.
Snowplowing with your airbag-equipped vehicle
Your vehicle is equipped with a driver and passenger airbag
Supplemental Restraint System (SRS) The SRS is designed to activate in
certain frontal and offset frontal collisions when the vehicle sustains
sufficient longitudinal deceleration.
Careless or high speed driving while plowing snow which results in
sufficient vehicle decelerations can deploy the airbag. Such driving also
increases the risk of accidents.
WARNING:All occupants of the vehicle, including the driver,
should always properly wear their safety belts, even when an air
bag supplemental restraint system (SRS) is provided.
Never remove or defeat the “tripping mechanisms” designed into the
snow removal equipment by its manufacturer. Doing so may cause
damage to the vehicle and the snow removal equipment as well as
possible airbag deployment.
Driving
300
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

WARNING:Do not attempt to service, repair, or modify the air
bag supplemental restraint system (SRS) or its fuses. See your
Ford or Lincoln Mercury dealer.
WARNING:Additional equipment such as snowplow equipment
may effect the performance of the airbag sensors increasing the
risk of injury. Please refer to theBody Builders Layout Bookfor
instructions about the appropriate installation of additional equipment.
Transmission operation while plowing
Operate the vehicle with the automatic transmission gearshift lever in
the D (Overdrive) position and Tow/Haul off.
•Shift transfer case to 4x4 LOW (4WD Low) when plowing in small
areas at speeds below 5 mph (8 km/h).
•Shift transfer case to 4x4 HIGH (4WD High) when plowing larger
areas or light snow at higher speeds. Do not exceed 15 mph
(24 km/h).
•Do not shift the transmission from a forward gear to R (Reverse) until
the engine is at idle and the wheels are stopped.
•If the vehicle is stuck, shift the transmission in a steady motion
between forward and reverse gears. Do not rock the vehicle for more
than a few minutes. The transmission and tires may be damaged or
the engine can overheat.
Do not rock the vehicle if the engine is not at normal operating
temperature. Do not rock the vehicle for more than a minute. The
transmission and tires may be damaged or the engine may
overheat.
Refer toTransmission temperature gaugein theInstrument Cluster
chapter for transmission fluid temperature information.
WARNING:Do not spin the wheels at over 35 mph (55 km/h).
The tires may fail and injure a passenger or bystander.
Driving
301
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
This switch is located on the
passenger’s side of the instrument
panel. Open the front passenger
door and remove the small access
panel
The switch has a red button on top
of it.
To reset the switch:
1. Turn the ignition off.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the switch by pushing in on the reset
button.
4. Turn the ignition on.
5. Wait a few seconds and return the key to off.
6. Make another check for leaks.
Roadside Emergencies
304
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
11 10A Not used (spare)
12 7.5A Power mirror switch, Driver power
seat (Memory)
13 5A Not used (spare)
14 10A Upfitter relay #3 feed
15 10A Climate control head
16 15A Upfitter relay #4 Feed
17 20A All lock motor feeds
18 20A Heated seat relay feed
19 25A Not used (spare)
20 15A Adjustable pedals, Datalink
21 15A Fog lamp relay feed, Cornering lamps
22 15A Park lamp relay feed
23 15A High beam headlight relay feed
24 20A Horn relay feed
25 10A Power telescoping mirror switch,
Demand lamps - underhood and
illuminated visor (battery saver)
26 10A Cluster
27 20A Ignition switch feed, Passenger
compartment fuses 28, 42, 43, 44, and
45, Engine compartment starter relay
coil #57 (Diesel engine), Accessory
shutoff control module (if equipped)
(Diesel engine), Engine compartment
starter relay diode (gasoline engines)
28 5A Radio
29 5A Not used (spare)
30 5A Not used (spare)
31 10A Not used (spare)
32 10A Restraints control module (RCM),
Passenger airbag deactivation
indicator
Roadside Emergencies
308
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
33 10A Trailer tow brake controller, Trailer
tow battery charge relay coil
34 5A Not used (spare)
35 10A Reverse sensing system (RSS), 4x4
module, 4x4 solenoid, Traction
control switch, Tow/Haul switch
(Diesel engine)
36 5A Passive anti-theft system (PATS)
transceiver, Cluster control
37 10A Climate control, PTC control
38 20A Subwoofer
39 20A Radio, Navigation radio and amplifier
40 20A 4x4 module, Satellite radio module,
SYNC
, GPS
41 15A Radio, Auto dimming rear view
mirror, Lock switch illumination
42 10A Heated seat relay coil, Upfitter switch
relay coils, Heated mirror relay coil
43 10A Fuel tank selector switch, 4x4 module
44 10A Run customer access feed (PTO)
45 5A Front wiper logic, Blower motor relay
coil
46 7.5A Not used (spare)
47 30A Circuit
BreakerPower windows, Moon roof, Power
rear sliding window
48 Relay Delayed accessory
Roadside Emergencies
309
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
WARNING:Always disconnect the battery before servicing high
current fuses.
WARNING:To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and Specificationschapter.
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 Relay Blower motor/Variable blower control
(Dual zone climate control)
2 Relay Electronic shift-on-the-fly (ESOF)
Lo-Hi
3 Relay Heater mirror
4 — Not used
5 30A* Trailer brake controller (TBC)
Roadside Emergencies
310
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
6 40A* Anti-lock brake system (ABS) module
(Pump)
7 30A* Upfitter auxiliary switch #1
8 30A* Upfitter auxiliary switch #2
9 40A* ABS module (Coil)
10 20A* Instrument panel power point/cigar
lighter
11 20A* Instrument panel power point
12 15A** Brake on/off (BOO) relay feed
13 5A** Brake switch, Brake switch relay coil,
SJB module, 4x4 module
14 — Not used
15 — Not used
16 Relay A/C clutch
17 Relay Wipers
18 Relay Fuel pump driver module (FPDM),
Fuel injectors (Gasoline engines),
Diesel fuel control module (DFCM)
(Diesel engine)
19 Relay Back-up lamps, Reverse sensing
system (RSS), Engine compartment
fuse 63
20 Relay Trailer stop/turn (Left)
21 Relay Trailer stop/turn (Right)
22 Relay Stop lamps, Center high-mounted
stop lamp (CHMSL), TBC, Customer
access
23 15A** Heater mirror, Heated spotted mirror
24 40A* Blower motor relay
25 — Not used
26 30A* ESOF relay lo-hi
27 50A* Glow plug control module (GPCM) #1
(Diesel engine only)
Roadside Emergencies
311
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
28 20A* Heated mirror relay
29 30A* Passenger power seat
30 10A** A/C clutch relay
31 15A** Power fold mirror relay
32 20A** Fuel pump relay
33 20A** Back-up lamp relay
34 25A** Trailer stop/turn relay
35 5A** ESOF relay coils
36 10A**Gasoline engines:Powertrain
control module (PCM) keep alive
power, Canister vent
Diesel engine:Engine control
module (ECM) keep alive power
37 10A** Transmission control module (TCM)
(Diesel engine only)
38 — Not used
39 50A* ECM power (Diesel engine)
40 30A* Starter relay
41 20A* Power point (Center console - front)
42 30A* Trailer park lamp relay
43 20A* Power point (Center console - rear)
44 30A* Trailer battery charge relay
45 30A* Driver power seat or memory module,
Air ride seats
46 40A* Run/Start relay
47 50A* GPCM #2 (Diesel engine only)
48 30A* ESOF relay hi-lo
49 30A* Wiper motor
50 30A* PCM relay coil, PCM relay (Gasoline
engines only)
51 — Not used
52 — Not used
Roadside Emergencies
312
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
53 Relay PCM power bus (Fuses 68, 70, 72,
74, 76) (Diesel engine only)
54 Relay Starter solenoid
55 Relay Trailer tow park lamps
56 Relay Trailer tow battery charge
57 Relay Power Distribution Box (PDB) bus
(fuses 67, 69, 71, 73, 75, 77)
SJB Run /Start bus (Fuses 29–37, 46)
58 Relay ESOF hi-lo
59 Relay PCM power bus (Fuses 68, 70, 72,
74, 76) (Gasoline engines only)
60 Diode One-touch start (OTIS)
61 Diode A/C clutch
62 Diode Fuel pump
63 15A** Trailer tow back-up lamps
64 5A** Mirror marker lamps
65 — Not used
66 — Not used
67 — Not used
68 — Not used
69 — Not used
70 10A**Gasoline engines:A/C clutch relay
coil, Refrigerant containment switch,
Heated PCV
Diesel engine:A/C clutch relay coil,
Clutch switch, Fuel pump cooler, A/C
cycle pressure switch
71 5A** Fuel pump relay diode, PCM/ECM
Run/Start power
72 15A**Gasoline engines:Ignition coils
Diesel engine:Engine TCM
73 2A** Reverse Camera System (RCS)
Roadside Emergencies
313
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
74 20A**Gasoline engines:Vehicle power
(VPWR): Heated exhaust gas oxygen
sensor, CMS, Mass air flow sensor,
Electronic vapor management valve,
CMCV, Variable cam timing, IMTV
Diesel engine:VPWR: Engine loads
75 5A** Back-up relay coil power
76 20A**Gasoline engines:VPWR: PCM
Diesel engine:VPWR: ECM
77 10A** ABS module logic
* Cartridge fuses ** Mini fuses
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
Your vehicle may be equipped with a conventional spare tire that is
different in one or more of the following: type, brand, size, speed rating
and tread design. If this is the case, this dissimilar spare tire is still rated
for your vehicle loads (GAWR and GVWR).Temporary spare tires are not
equipped with Tire Pressure Monitor System (TPMS) sensors if the
system is present.
WARNING:The use of tire sealant may damage your Tire
Pressure Monitoring System (if equipped) and should not be
used.
WARNING:If your vehicle is equipped with a Tire Pressure
Monitoring System, refer toTire Pressure Monitoring System
(TPMS)in theTires, Wheels and Loadingchapter for more
information. If the tire pressure monitor sensor becomes damaged, it
will no longer function.
Roadside Emergencies
314
2010 F-250/350/450/550(f23)
Owners Guide, 1st Printing
USA(fus)