FORD SUPER DUTY 2012 3.G Diesel Supplement Manual

Note:When adding coolant additive, do not exceed the specified
maximum of 48 fl. oz. (1.4L). Operating the engine with excessive
coolant additive may cause overheating which could lead to severe
permanent engine damage.
Note:After initial coolant flush and fill at 60,000 miles (96,000 km) or
2,400 engine hours, flush and fill every 45,000 miles (72,000 km) or
1,800 engine hours thereafter.
Frequent low speed operation, consistent heavy traffic less than
25 mph (40 km/h) and/or long rush hour traffic
As required Change engine oil and filter as indicated by
message center and perform services listed in the
scheduled maintenance chart
Every 15,000 miles
(24,000 km), 6 months,
600 engine hours or as
indicated by message
centerReplace engine- and frame-mounted fuel filters
Every 15,000 miles
(24,000 km) or 600
engine hoursInspect concentration (freeze-point protection)
and additive strength (corrosion inhibitor); add
engine coolant additive, if required
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Every 60,000 miles
(96,000 km) or 2,400
engine hoursFlush and refill engine coolant; do not add
engine coolant additive
Perform the services noted in the preceding table at the specified
time/mileage (km) period either within 3,000 miles (4,800 km) of the
OIL CHANGE REQUIRED message appearing in the message center or
when the time/mileage (km) reading indicates service is due.
Example #1:The OIL CHANGE REQUIRED message comes on at
19,751 miles (31,786 km); perform the 22,500 mile (36,000 km) fuel
filter replacement.
Example #2:The OIL CHANGE REQUIRED message hasnotcome on
but the odometer reads 22,500 miles (36,000 km); perform the fuel filter
replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles
[24,000 km].)
Scheduled Maintenance Guide
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Note:When adding coolant additive, do not exceed the specified
maximum of 48 fl. oz. (1.4L). Operating the engine with excessive
coolant additive may cause overheating which could lead to severe
permanent engine damage.
Note:After initial coolant flush and fill at 60,000 miles (96,000 km) or
2,400 engine hours, flush and fill every 45,000 miles (72,000 km) or
1,800 engine hours thereafter.
Sustained high-speed driving at Gross Vehicle Weight Rating
(maximum loaded weight for vehicle operation)
As required Change engine oil and filter as indicated by
message center and perform services listed in the
scheduled maintenance chart
Every 15,000 miles
(24,000 km), 6 months,
600 engine hours or as
indicated by message
centerReplace engine- and frame-mounted fuel filters
Every 15,000 miles
(24,000 km) or 600
engine hoursInspect concentration (freeze-point protection)
and additive strength (corrosion inhibitor); add
engine coolant additive, if required
Every 30,000 miles
(48,000 km)Replace wheel bearing grease and grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km)Change rear axle fluid (if equipped with a Dana
rear axle; some F-350s, all F-450/550s)
Change transfer case fluid (4WD vehicles)
Every 60,000 miles
(96,000 km) or 2,400
engine hoursFlush and refill engine coolant; do not add
engine coolant additive
Perform the services noted in the preceding table at the specified
time/mileage (km) period either within 3,000 miles (4,800 km) of the
OIL CHANGE REQUIRED message appearing in the message center or
when the time/mileage (km) reading indicates service is due.
Example #1:The OIL CHANGE REQUIRED message comes on at
19,751 miles (31,786 km); perform the 22,500 mile (36,000 km) fuel
filter replacement.
Example #2:The OIL CHANGE REQUIRED message hasnotcome on
but the odometer reads 22,500 miles (36,000 km); perform the fuel filter
replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles
[24,000 km].)
Scheduled Maintenance Guide
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2012 Diesel(67l)
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Note:When adding coolant additive, do not exceed the specified
maximum of 48 fl. oz. (1.4L). Operating the engine with excessive
coolant additive may cause overheating which could lead to severe
permanent engine damage.
Note:After initial coolant flush and fill at 60,000 miles (96,000 km) or
2,400 engine hours, flush and fill every 45,000 miles (72,000 km) or
1,800 engine hours thereafter.
Operating in sustained ambient temperatures below -10°F
(-23°C) or above 100°F (38°C)
As required Change engine oil and filter as indicated by
message center and perform services listed in
the scheduled maintenance chart
Every 15,000 miles
(24,000 km),
6 months, 600 engine
hours or as indicated
by message centerReplace engine- and frame-mounted fuel filters
Every 30,000 miles
(48,000 km)Replace wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Perform the services noted in the preceding table at the specified
time/mileage (km) period either within 3,000 miles (4,800 km) of the
OIL CHANGE REQUIRED message appearing in the message center or
when the time/mileage (km) reading indicates service is due.
Example #1:The OIL CHANGE REQUIRED message comes on at
19,751 miles (31,786 km); perform the 22,500 mile (36,000 km) fuel
filter replacement.
Example #2:The OIL CHANGE REQUIRED message hasnotcome on
but the odometer reads 22,500 miles (36,000 km); perform the fuel filter
replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles
[24,000 km].)
Scheduled Maintenance Guide
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Towing a trailer or using a camper or car-top carrier
As required Change engine oil and filter as indicated by
message center and perform services listed in
the scheduled maintenance chart
Every 15,000 miles
(24,000 km) or 600
engine hoursInspect concentration (freeze-point
protection) and additive strength (corrosion
inhibitor); add engine coolant additive, if
required
Every 15,000 miles
(24,000 km),
6 months, 600 engine
hours or as indicated
by message centerReplace engine- and frame-mounted fuel filters
Every 30,000 miles
(48,000 km)Replace wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Every 60,000 miles
(96,000 km) or 2,400
engine hoursFlush and refill engine coolant; do not add
engine coolant additive
Perform the services noted in the preceding table at the specified
time/mileage (km) period either within 3,000 miles (4,800 km) of the
OIL CHANGE REQUIRED message appearing in the message center or
when the time/mileage (km) reading indicates service is due.
Example #1:The OIL CHANGE REQUIRED message comes on at
19,751 miles (31,786 km); perform the 22,500 mile (36,000 km) fuel
filter replacement.
Example #2:The OIL CHANGE REQUIRED message hasnotcome on
but the odometer reads 22,500 miles (36,000 km); perform the fuel filter
replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles
[24,000 km].)
Note:When adding coolant additive, do not exceed the specified
maximum of 48 fl. oz. (1.4L). Operating the engine with excessive
coolant additive may cause overheating which could lead to severe
permanent engine damage.
Note:After initial coolant flush and fill at 60,000 miles (96,000 km) or
2,400 engine hours, flush and fill every 45,000 miles (72,000 km) or
1,800 engine hours thereafter.
Scheduled Maintenance Guide
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Off-road operation
As required Inspect functional holes in each leg of the twin
tip and the holes under the shield just inboard
of the right rear tire to make sure they are
kept clean/clear of debris or foreign materials.
Refer to theCleaningchapter for more
information
Inspect steering and suspension ball joints and
tie rods; lubricate if equipped with grease
fittings
Every 7,500 miles
(12,000 km)Rotate tires, inspect tires for wear and
measure tread depth and inspect wheel ends
for endplay and noise; dual rear wheels should
only be rotated if unusual wear is observed
Inspect brake system pads and rotors
Inspect engine air filter restriction gauge;
replace filter as indicated by gauge
Every 7,500 miles
(12,000 km) or 300
engine hoursChange engine oil and filter
Inspect and lubricate U-joints
Every 15,000 miles
(24,000 km),
6 months, 600 engine
hours or as indicated
by message centerReplace engine- and frame-mounted fuel filters
Every 30,000 miles
(48,000 km)Replace wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km)Change rear axle fluid (if equipped with a
Dana rear axle; some F-350s, all F-450/550s)
Change transfer case fluid (4WD vehicles)
Inspect front axle fluid (4WD vehicles)
Reset your Intelligent Oil Life Monitor™ after each engine oil and filter
change; refer to theInstrument Clusterchapter of theOwner’s
Guide.
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Operating in dusty conditions (i.e. unpaved or dusty roads)
Every 7,500 miles
(12,000 km)Rotate tires, inspect tires for wear and
measure tread depth and inspect wheel ends
for endplay and noise; dual rear wheels should
only be rotated if unusual wear is observed
Inspect brake system pads and rotors
Inspect engine air filter restriction gauge;
replace filter as indicated by gauge
Inspect steering and suspension ball joints and
tie rods; lubricate if equipped with grease
fittings
Every 7,500 miles
(12,000 km), 6 months
or 300 engine hoursChange engine oil and filter
Inspect and lubricate U-joints
Every 15,000 miles
(24,000 km),
6 months, 600 engine
hours or as indicated
by message centerReplace engine- and frame-mounted fuel filters
Every 30,000 miles
(48,000 km)Replace wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Reset your Intelligent Oil Life Monitor™ after each engine oil and filter
change; refer to theInstrument Clusterchapter of theOwner’s
Guide.
Use of Biodiesel, up to and including 20% Biodiesel (B20)
As required Change engine oil and filter as indicated by
message center and perform services listed in
the scheduled maintenance chart
Every 15,000 miles
(24,000 km),
6 months, 600 engine
hours or as indicated
by message centerReplace engine- and frame-mounted fuel filters
Scheduled Maintenance Guide
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Use of non-Ultra Low Sulfur Diesel (ULSD) fuel - vehicles
operated where ULSD fuel isn’t required/available
Every 2,500 miles
(4,000 km) or
3 months (if using
high sulfur fuel with
more than 500 ppm
sulfur)Change engine oil and filter
Every 5,000 miles
(8,000 km) or
6 months (if using
high sulfur fuel with
less than 500 ppm
sulfur)Change engine oil and filter
Reset your Intelligent Oil Life Monitor™ after each engine oil and filter
change; refer to theInstrument Clusterchapter of theOwner’s
Guide.
Scheduled Maintenance Guide
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Special operating condition log
DEALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:D
EALERVALIDATION:
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D
EALERVALIDATION:
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EALERVALIDATION:
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D
EALERVALIDATION:
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Scheduled Maintenance Guide
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DEALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:D
EALERVALIDATION:
P&A C
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RO#: HOURS:
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D
EALERVALIDATION:
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EALERVALIDATION:
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EALERVALIDATION:
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EALERVALIDATION:
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EALERVALIDATION:
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EALERVALIDATION:
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RO#: HOURS:
DAT E:MILEAGE:D
EALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:
Scheduled Maintenance Guide
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EXCEPTIONS
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
Normal vehicle axle maintenance:Rear axles and power take-off
(PTO) units with synthetic fluid and light-duty trucks equipped with
Ford-design axles are lubricated for life; do not check or change fluid
unless a leak is suspected, service is required or the assembly has been
submerged in water. During long periods of trailer towing with outside
temperatures above 70°F (21°C) and at wide-open throttle for long
periods above 45 mph (72 km/h), non-synthetic rear axle fluids should
be changed every 3,000 miles (4,800 km) or three months, whichever
comes first. This interval can be waived if the axle is filled with 75W140
synthetic gear fluid meeting Ford specification WSL-M2C192-A, part
number F1TZ-19580-B or equivalent. Add friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles (refer toMaintenance product specifications and capacitiesin
theMaintenance and Specificationschapter for details).
F-450 and F-550 axle maintenance:Change rear axle fluid every
100,000 miles (160,000 km) under normal driving conditions on all
commercial applications. For trucks operated at or near maximum Gross
Vehicle Weights, the rear axle fluid should be changed every 50,000 miles
(80,000 km). In addition, this 50,000 mile (80,000 km) schedule should
be observed when the vehicles are operated under the Special Operating
Conditions, where noted.
Diesel Particulate Filter (DPF):The DPF may need to be removed
for ash cleaning at approximately 120,000 miles (192,000 km) or greater
(actual mileage can vary greatly depending upon engine/vehicle operating
conditions) and replaced with a new or remanufactured (ash cleaned)
part. The filter may need to be replaced at approximately 250,000 miles
(400,000 km) depending upon engine/vehicle operating conditions. In
both cases the engine control system will set a service light (
)to
inform you to bring the vehicle to the dealer for service. If there are any
issues with the oxidation catalyst/DPF system a service light (
or) will be set by the engine control system to inform you to bring
the vehicle into a dealership for service.
Scheduled Maintenance Guide
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