tires FORD SUPER DUTY 2012 3.G Workshop Manual

The TBC user interface consists of
the following:
1.+/- (GAIN adjustment
buttons):Pressing these buttons
adjusts the TBC’s power output to
the trailer brakes (in
0.5 increments). The GAIN setting
can be increased to a maximum of
10.0 or decreased to a minimum of 0 (no trailer braking). Pressing and
holding a button raises or lowers the setting continuously. The gain
setting displays in the message center as follows: TBC GAIN = XX.X.
The trailer brake controller (TBC) is designed to display three items of
information in the instrument cluster message center. These are: gain
setting, output bar graph, and trailer connectivity status. They appear in
the message center as follows:
•TBC GAIN = XX.X NO TRAILER:The instrument cluster message
center displays the current gain setting during a given ignition cycle
and when adjusting the gain. This message is also displayed during
manual activation without a trailer connected or when gain
adjustments are made with no trailer connected.
•TBC GAIN = XX.X OUTPUT = //////:When the vehicle’s brake pedal
is pushed, or when the manual control is activated, bar indicators
illuminate in the instrument cluster message center to indicate the
amount of power going to the trailer brakes relative to the brake pedal
or manual control input. One bar indicates the least amount of output
with six bars indicating maximum output.
•TRAILER CONNECTED:This message is displayed when a correct
trailer wiring connection (a trailer with electric trailer brakes) has
been sensed during a given ignition cycle.
•TRAILER DISCONNECTED:This message is displayed and
accompanied by a single chime, when a trailer connection was
determined and then a disconnection, either intentionally or
unintentionally, has been sensed during a given ignition cycle. It is also
displayed if a truck or trailer wiring fault occurs causing the trailer to
appear disconnected. This message is also displayed during manual
activation without a trailer connected.
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2.Manual control lever:Slide the control lever to the left to activate
power to the trailer’s electric brakes independent of the tow vehicle’s
brakes (see the followingProcedure for adjusting GAINsection for
instructions on proper use of this feature). If the manual control is
activated while the brake is also applied, the greater of the two inputs
determines the power sent to the trailer brakes.
•Stop lamps:Activating the TBC manual control lever illuminates both
the trailer brake lamps and the tow vehicle brake lamps except the
center high-mount stop lamp (presuming proper trailer electrical
connection). Pressing the vehicle brake pedal also illuminates both
trailer and vehicle brake lamps.
Procedure for adjusting GAIN:
The GAIN setting is used to set the TBC for the specific towing
condition and should be changed as towing conditions change. Changes
to towing conditions include trailer load, vehicle load, road conditions
and weather.
The GAIN should be set to provide the maximum trailer braking
assistance while ensuring the trailer wheels do not lock when braking;
locked trailer wheels may lead to trailer instability.
Note:This should only be performed in a traffic-free environment at
speeds of approximately 20–25 mph (30–40 km/h).
1. Make sure the trailer brakes are in good working condition,
functioning normally and properly adjusted. See your trailer dealer if
necessary.
2. Hook up the trailer and make the electrical connections according to
the trailer manufacturer’s instructions.
3. When a trailer with electric brakes is plugged in, theTRAILER
CONNECTEDmessage displays in the instrument cluster message
center.
4. Use the GAIN adjustment (+/-) buttons to increase or decrease the
GAIN setting to the desired starting point. A GAIN setting of 6.0 is a
good starting point for heavier loads.
5. In a traffic-free environment, tow the trailer on a dry, level surface at
a speed of 20–25 mph (30–40 km/h) and squeeze the manual control
lever completely.
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6. If the trailer wheels lock up (indicated by squealing tires), reduce the
GAIN setting; if the trailer wheels turn freely, increase the GAIN setting.
Repeat Steps 5 and 6 until the GAIN setting is at a point just below
trailer wheel lock-up. If towing a heavier trailer, trailer wheel lock-up
may not be attainable even with the maximum GAIN setting of 10.
Explanation of instrument cluster warning messages:
The TBC interacts with the instrument cluster message center to display
the following messages:
TRAILER BRAKE MODULE FAULT:This message is displayed and
accompanied by a single chime, in response to faults sensed by the TBC.
In the event this message is seen, please contact your authorized dealer
as soon as possible for diagnosis and repair. The TBC may still function,
but performance may be degraded.
WIRING FAULT ON TRAILER:This message is displayed when a
Short circuit on the electric brake output wirehas occurred. If the
WIRING FAULT ON TRAILERmessage is displayed and accompanied
by a single chime, with no trailer connected, the problem is with the
vehicle wiring from the TBC to the 7–pin connector at the bumper. If the
message is only displayed with a trailer connected, the problem is related
to the trailer wiring; consult your trailer dealer for assistance. This can
be a short to ground (i.e., chaffed wire) or a short to voltage (i.e., pulled
pin on trailer emergency break-away battery) or trailer brakes drawing
too much current.
Note:Your TBC can be diagnosed by your authorized dealer to
determine exactly which trailer fault has occurred; however, if the fault
is with the trailer this diagnosis isnotcovered under your Ford
warranty.
Points to Remember:
•Remember to adjust gain setting before using the TBC for the first
time.
•Readjust gain setting on the TBC (according to procedure above)
whenever road, weather and trailer or vehicle loading conditions
change from those that existed when the gain was initially set.
•The sliding lever on the TBC should be used only for manual
activation of trailer brakes to assist with proper adjustment of the
GAIN. Misuse, such as application during trailer sway, could cause
instability of trailer and/or tow vehicle.
•Avoid towing in adverse weather conditions. The TBC does not
provide anti-lock control of the trailer wheels. Trailer wheels can lock
up on slippery surfaces, resulting in reduced stability of trailer and
tow vehicle.
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•The TBC is equipped with a feature which reduces output at vehicle
speeds below 11 mph (18 km/h) so trailer and vehicle braking is not
jerky or harsh. This feature is only available when applying the brakes
using the vehicle’s brake pedal, not the TBC.
•The TBC interacts with the brake system of the vehicle, including
ABS, in order to reduce the likelihood of trailer wheel lock-up;
therefore, if these systems are not functioning properly, the TBC may
not function at full performance.
•Your vehicle’s brake system and the trailer brake system work
independently of each other; changing the GAIN setting on the TBC
does not affect the operation of your vehicle’s brakes whether a trailer
is attached or not.
•When the vehicle is turned off, the TBC output is disabled and the
display is shut down; turning the ignition from off to on awakens the
TBC module.
•The TBC is only a factory- or dealer-installed item; Ford is not
responsible for warranty or performance of the TBC due to misuse or
customer installation.
•Do not attempt removal of the TBC without consulting the
Workshop Manual; damage to the unit may result.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure all running
lights, brake lights, turn signals and hazard lights are working. Contact
your authorized dealer or trailer rental agency for proper instructions
and equipment for hooking-up trailer lamps.
Driving while you tow
When towing a trailer:
•Consult your local motor vehicle laws for towing a trailer.
•Do not drive faster than 70 mph (113 km/h) during the first 500 miles
(800 km) of trailer towing and don’t make full-throttle starts.
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Activate the tow/haul feature to eliminate excessive transmission
shifting and assist in transmission cooling. For additional information,
refer toAutomatic transmission operationin theDrivingchapter.
•Allow more distance for stopping with a trailer attached; anticipate
stops and brake gradually.
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Your vehicle may be equipped with a temporary or conventional spare
tire. If the spare tire is different in size (diameter and/or width), tread
type (All-Season or All-Terrain) or is from a different manufacturer other
than the road tires on your vehicle, your spare tire is considered
“temporary”. Consult information on the Tire Label or Safety Compliance
Certification Label for limitations when using.
Trailer towing safety tips
General
•Ensure that the trailer, safety chains and 7–pin electrical connectors
are securely fastened.
•Make sure the truck receiver, draw bar and coupler are properly
connected and adjusted.
•Check rear view and side mirrors for proper visibility especially when
towing a trailer wider than the truck.
•When turning, make wide turns to allow trailer tires to properly clear
any obstacles.
•Operate the vehicle at lower speeds than you would when not towing
a trailer; the likelihood of trailer sway is greater at higher speeds.
•Be prepared for trailer sway due to buffeting when larger vehicles
pass in either direction.
•If you will be towing a trailer frequently in hot weather, hilly
conditions, at GCWR, or any combination of these factors, consider
refilling your rear axle with synthetic gear lubricant if not already so
equipped. Refer toMaintenance product specifications and
capacitiesin theMaintenance and Specificationschapter for the
proper axle lubricant. Remember that regardless of the rear axle
lubricant used, do not tow a trailer for the first 500 miles (800 km) of
a new vehicle, and that the first 500 miles (800 km) of towing be done
at no faster than 70 mph (113 km/h) with no full-throttle starts.
Loading
•Trailer loads should be evenly distributed front-to-back and
left-to-right.
•Never exceed truck, trailer, receiver, ball, tongue, tire or coupler
loading recommendations.
•Keep the center of gravity low for best handling.
Braking
•Anticipate stops; allow more distance and time to stop than normal.
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•Do not apply the trailer brakes for extended periods of time as they
can overheat and lose effectiveness.
•The trailer brakes (including the shoes, drum and trailer brake
magnets) must be inspected and serviced at intervals specified by the
manufacturer.
•Electric brakes also require periodic adjustment to keep the shoes
properly spaced. If the brakes get hot when driving or if they will not
hold, chances are that they need adjustment.
Backing-up
•Practice backing-up, particularly if you are a novice. Turn the steering
wheel to the right to move the trailer’s rear end to the right.
•Sharp steering movements may cause the trailer to jackknife or go out
of control.
Tires
•Select tires that meet the trailer loading requirements.
•All trailer tires should be of the same size, and construction.
•Always check tow vehicle and trailer tire pressure before towing.
Launching or retrieving a boat
Disconnect the wiring to the trailer before backing the trailer
into the water. Reconnect the wiring to the trailer after the
trailer is removed from the water.
When backing down a ramp during boat launching or retrieval:
•Do not allow the static water level to rise above the bottom edge of
the rear bumper.
•Do not allow waves to break higher than 6 in (15 cm) above the
bottom edge of the rear bumper.
Exceeding these limits may allow water to enter vehicle components:
•Causing internal damage to the components.
•Affecting driveability, emissions and reliability.
Replace the rear axle lubricant any time the axle has been submerged in
water. Rear axle lubricant quantities are not to be checked or changed
unless a leak is suspected or repair required.
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RECREATIONAL TOWING
Follow these guidelines if you have a need for recreational (RV) towing.
An example of recreational towing would be towing your vehicle behind
a motor home.
Note:Put your climate control system in recirculated air mode to
prevent exhaust fumes from entering the vehicle. Refer to theClimate
Controlschapter for more information.
In case of a roadside emergency with a disabled vehicle, seeWrecker
towingin theRoadside Emergencieschapter.
These guidelines are designed to ensure that your transmission is not
damaged after the vehicle is hooked-up to the RV or tow dolly.
Drivetrain
configurationRequirements for neutral towing
4x4 with manual-shift
transfer caseTransmission in N (Neutral); transfer case in N
(Neutral); hublocks set to FREE*
4x2 or 4x4 with
electronic-shift
transfer caseDo not tow your vehicle with any wheels on
the ground, as vehicle or transmission damage
may occur. It is recommended to tow your
vehicle with all four (4) wheels off the ground
such as when using a car-hauling trailer.
Otherwise, no recreational towing is permitted.
*Always make sure that both hub locks are set to the same position.
RECOVERY HOOKS
WARNING:Using recovery hooks is dangerous and should only
be done by a person familiar with proper vehicle recovery safety
practices. Improper use of recovery hooks may cause hook failure
and/or separation from the vehicle and could result in serious injury or
death.
WARNING:Always slowly remove the slack from the recovery
strap prior to pulling. Failure to do so can introduce significantly
higher loads which can cause the recovery hooks to break off, or the
recovery strap to fail which can cause serious injury or death.
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WARNING:Never link two straps together with a clevis pin.
These heavy metal objects could become projectiles if the strap
breaks and can cause serious injury or death.
Your vehicle comes equipped with frame-mounted front recovery hooks.
These hooks should never have a load applied to them greater than the
GVWR of your vehicle.
Before using the recovery hooks:
•Make sure all attaching points are secure and capable of withstanding
the applied load.
•Never use chains, cables or tow straps with metal hook ends.
•Only use recovery straps that have a minimum breaking strength two
to three times the GVW of the stuck vehicle.
•Make sure the recovery strap is in good condition and free of visible
cuts, tears or damage.
•Use a damper device such as a tarp, heavy blanket or piece of carpet
draped over the recovery strap to help absorb the energy in the event
the strap breaks.
•Make sure the stuck vehicle is not loaded in excess of its GVWR
specified on the certification label.
•Always align the tow vehicle and stuck vehicle in a straight line
(within 10 degrees).
•Keep bystanders to thesidesof the vehicle, at a distance of at least
twice the length of the recovery strap. This helps avoid injury from
the hazard of a recovery hook or strap breaking, or a vehicle lurching
into their path.
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ENGINE ONLY TRACTION CONTROL (DUAL REAR WHEEL (DRW)
VEHICLES ONLY)
This system helps you maintain the stability and steerability of your
vehicle, especially on slippery road surfaces such as snow or ice-covered
roads and gravel roads. The system will allow your vehicle to make
better use of available traction in these conditions.
During traction control operation,
the traction control light will flash
and the engine will not “rev-up”
when you press further on the
accelerator. This is normal system
behavior and should be no reason
for concern. Also, if traction control is on when the vehicle is put into
four-wheel drive mode (if equipped), the traction control system will be
automatically disabled. Traction control operation will resume when the
vehicle is placed back into two-wheel drive mode.
WARNING:Aggressive driving in any road conditions can cause
you to lose control of your vehicle increasing the risk of severe
personal injury or property damage. The occurrence of a traction
control event is an indication that at least some of the tires have
exceeded their ability to grip the road; this may lead to an increased
risk of loss of vehicle control, vehicle rollover, personal injury and
death. If you experience a severe road event, SLOW DOWN.
Switching off engine only traction control
The traction control switch is
located on the instrument panel to
the right of the climate control
system. The traction control system will automatically turn on every time
the ignition is turned off and on. The traction control system should
normally be left on.
If you should become stuck in snow or ice or on a very slippery road
surface, try switching the traction control system off. This may allow
excess wheel spin to “dig” the vehicle out and enable a successful
“rocking” maneuver.
If a system fault is detected, the TCS OFF indicator will illuminate, the
traction control button will not turn the system on or off and your
vehicle should be serviced by an authorized dealer.
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WARNING:Remember that even advanced technology cannot
defy the laws of physics. It’s always possible to lose control of a
vehicle due to inappropriate driver input for the conditions. Aggressive
driving on any road condition can cause you to lose control of your
vehicle increasing the risk of personal injury or property damage.
Activation of the AdvanceTracwith RSCsystem is an indication that
at least some of the tires have exceeded their ability to grip the road;
this could reduce the operator’s ability to control the vehicle,
potentially resulting in a loss of vehicle control, vehicle rollover,
personal injury and death. If your AdvanceTracwith RSCsystem
activates, SLOW DOWN.
WARNING:If a failure has been detected within the
AdvanceTracwith RSCsystem, the stability control light will
illuminate steadily. Verify that the AdvanceTracwith RSCsystem is
not manually disabled. Press the stability control button located on the
instrument panel to the right of the climate control system. If the
stability control light still illuminates steadily, have the system serviced
by an authorized dealer immediately. Operating your vehicle with
AdvanceTracwith RSCdisabled could lead to an increased risk of
loss of vehicle control, vehicle rollover, personal injury and death.
The AdvanceTracwith RSCsystem automatically enables each time
the engine is started. All features of the AdvanceTracwith RSCsystem
(TCS, ESC, and RSC) are active and monitor the vehicle from start-up.
However, the system will only intervene if the driving situation requires
it.
The AdvanceTracwith RSC
system includes a stability control
button located on the instrument
panel to the right of the climate
control system, a stability control
light and a stability control off light
in the instrument cluster. Both
lights will illuminate temporarily during start-up as part of a normal
system self-check. The stability control light may illuminate (flash)
during certain driving situations which cause the AdvanceTracwith
RSCsystem to operate. If the stability control light and stability control
off light illuminate steadily, have the system serviced by an authorized
dealer immediately. The message center will also indicate a failure with
the AdvanceTracwith RSCsystem.
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