warning light FORD SUPER DUTY 2012 3.G Repair Manual

INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with MotorcraftProfessional Strength
Carpet & Upholstery Cleaner (ZC-54).
•If grease or tar is present on the material, spot-clean the area first
with MotorcraftSpot and Stain Remover (ZC-14). In Canada, use
MotorcraftMulti-Purpose Cleaner (CXC-101).
•If a ring forms on the fabric after spot cleaning, clean the entire area
immediately (but do not oversaturate) or the ring will set.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
WARNING:Do not use cleaning solvents, bleach or dye on the
vehicle’s seatbelts, as these actions may weaken the belt
webbing.
LEATHER SEATS
(IF EQUIPPED, EXCEPT FOR THE KING RANCHEDITION)
For King Ranchleather seats, refer to a separate section in this
chapter.
•Clean spills and stains as quickly as possible.
•For routine cleaning, wipe the surface with a soft, damp cloth. For
more thorough cleaning, wipe the surface with a mild soap and water
solution. In Canada, use MotorcraftVinyl Cleaner (CXC-93). Dry the
area with a soft cloth.
•If the leather cannot be completely cleaned using a mild soap and
water solution, the leather may be cleaned using a commercially
available leather cleaning product designed for automotive interiors.
•To check for compatibility, first test any cleaner or stain remover on
an inconspicuous part of the leather.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing or
damage to the leather.
Cleaning
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If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
It is recommended that the negative battery cable terminal be
disconnected from the battery if you plan to store your vehicle for an
extended period of time. This will minimize the discharge of your battery
during storage.
Note: Electrical or electronic accessories or components added to
the vehicle by the dealer or the owner may adversely affect
battery performance and durability.
WARNING:Batteries normally produce explosive gases which
can cause personal injury. Therefore, do not allow flames, sparks
or lighted substances to come near the battery. When working near the
battery, always shield your face and protect your eyes. Always provide
proper ventilation.
WARNING:When lifting a plastic-cased battery, excessive
pressure on the end walls could cause acid to flow through the
vent caps, resulting in personal injury and/or damage to the vehicle or
battery. Lift the battery with a battery carrier or with your hands on
opposite corners.
WARNING:Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect against
possible splashing of acid solution. In case of acid contact with skin or
eyes, flush immediately with water for a minimum of 15 minutes and
get prompt medical attention. If acid is swallowed, call a physician
immediately.
WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds.Wash hands after handling.
Maintenance and Specifications
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WARNING:Do not put engine coolant in the windshield washer
fluid container. If sprayed on the windshield, engine coolant
could make it difficult to see through the windshield.
•DO NOT MIXdifferent colors or types of coolant in your vehicle.
Make sure the correct coolant is used. Mixing of engine coolants may
harm your engine’s cooling system. The use of an improper coolant
may harm engine and cooling system components and may void the
warranty. Refer toMaintenance product specifications and
capacitiesin this chapter.
Note:Do not use stop leak pellets or cooling system sealants/additives
as they can cause damage to the engine cooling and/or heating systems.
This damage would not be covered under your vehicle’s warranty.
•A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained, chemically cleaned with Motorcraft
Premium Cooling System Flush, and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
•Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
•Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
distilled water to the FULL COLD level. For all other vehicles which have
a coolant degas system with a pressurized cap, or if it is necessary to
remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
WARNING:To reduce the risk of personal injury, make sure the
engine is cool before unscrewing the coolant pressure relief cap.
The cooling system is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
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5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
Engine fluid temperature management (except 6.8L V10)
Your vehicle has been designed to pull a trailer, but because of the added
load, the vehicle’s engine may temporarily reach higher temperatures
during severe operating conditions such as ascending a long or steep
grade while pulling a trailer in hot ambient temperatures.
At this time, you may notice your engine coolant temperature gauge
needle move toward the H and the POWER REDUCED TO LOWER
TEMP message may appear on the message center.
You may notice a reduction in the vehicle’s speed caused by reduced
engine power. Your vehicle has been designed to enter this mode if
certain high temperature/high load conditions take place in order to
manage the engine’s fluid temperatures. The amount of speed reduction
will depend on the vehicle loading, towing, grade, ambient temperature,
and other factors. If this occurs, there is no need to pull off the road.
The vehicle can continue to be driven while this message is active.
WARNING:To reduce the risk of collision and injury, be
prepared that the vehicle speed may reduce and the vehicle may
not be able to accelerate with full power until the fluid temperatures
reduce.
The air conditioning may also cycle on and off during severe operating
conditions to protect overheating of the engine. When the engine coolant
temperature decreases to a more normal operating temperature, the air
conditioning will turn on once again.
If you notice any of the following:
•the engine coolant temperature gauge moves fully into the red (hot)
area
•the coolant temperature warning light illuminates
•the service engine soon indicator illuminates
1. Pull off the road as soon as safely possible and place the vehicle in P
(Park).
2. Leave the engine running until the coolant temperature gauge needle
moves away from the H range. After several minutes, if this does not
happen, follow the remaining steps.
Maintenance and Specifications
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Many of the world’s automakers approved the World-Wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-Wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-Wide Fuel Charter.
Diesel engine (if equipped)
Refer to the diesel supplement for information regarding diesel fuel
recommendations and requirements of your diesel-powered truck.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality, per the recommendations in theChoosing the right
fuelsection.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
effect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than
1 gallon (3.8L) may be required.
•The service engine soon
indicator may come on. For more
information on the service engine soon
indicator, refer to
Warning lights and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles
(1,600 km) of driving (engine break-in period). You will get a more
accurate measurement after 2,000 miles–3,000 miles (3,000 km–5,000
km).
Maintenance and Specifications
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•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•To maximize the fuel economy, drive with the tonneau cover installed
(if equipped).
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
EMISSION CONTROL SYSTEM
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Maintenance and Specifications
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Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraftor Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Illumination of the service engine soon
indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult yourWarranty Guidefor complete emission warranty
information.
Maintenance and Specifications
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A
Accessory delay ........................107
AdvanceTrac ..............................279
Airbag supplemental restraint
system ........................184, 188, 190
and child safety seats ............186
description ..............184, 188, 190
disposal ....................................198
driver airbag ............186, 189, 191
indicator light .........................193
operation .................186, 189, 191
passenger airbag .....186, 189, 191
passenger deactivation
switch ......................................194
side airbag ...............................188
Air cleaner filter ...............408, 413
Air conditioning ....................80, 83
manual heating and air
conditioning system .................80
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................383
Anti-lock brake system
(see Brakes) ..............................275
Anti-theft system ..............153, 155
arming the system ..........154, 156
disarming a triggered
system .....................................156
triggering .................................156
Audio system (see Radio) ...61, 63
Automatic transmission ............294
driving an automatic
overdrive .................................291
fluid, adding ............................404
fluid, checking ........................404
fluid, refill capacities ..............414
Selectshift (SST) ....................297
Auxiliary Input Jack ...................71Auxiliary power point ...............103
Axle
refill capacities ........................414
B
Battery .......................................381
acid, treating emergencies .....381
jumping a disabled battery ....351
maintenance-free ....................381
replacement, specifications ...413
servicing ..................................381
Bed extender ............................130
Belt-Minder.............................180
Booster seats .............................215
Brakes ........................................275
anti-lock ...................................275
anti-lock brake system (ABS)
warning light ...........................276
fluid, checking and adding ....403
fluid, refill capacities ..............414
parking ....................................277
shift interlock ..........................289
trailer .......................................260
Bulbs ............................................94
C
Capacities for refilling fluids ....414
Car2UHome Automation
System .......................................120
Cassette tape player ...................61
Cell phone use ............................10
Changing a tire .........................334
Child safety seats ......................203
attaching with tether straps ..210
in front seat ....................204, 210
in rear seat ......................204, 210
Index
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Inspection/maintenance (I/M)
testing ........................................401
Instrument panel
cleaning ...........................369–370
cluster ........................................14
lighting up panel and
interior .......................................91
J
Jack ............................................334
positioning ...............................334
storage .....................................334
Jump-starting your vehicle ......351
K
Keyless entry system
autolock ...................................141
keypad .....................................152
locking and unlocking doors ..153
programming entry code .......152
Keys ...................................133, 154
positions of the ignition .........269
L
Lamps
autolamp system .......................89
daytime running light ...............91
fog lamps ...................................90
headlamps .................................89
headlamps, flash to pass ..........90
instrument panel, dimming .....91
interior lamps ...........................93
replacing bulbs .............95, 97–99
LATCH anchors .........................210
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........276
Loading instructions .................255Load limits .................................248
Locks
autolock ...................................141
childproof ................................145
doors ........................................141
Lug nuts ....................................350
Lumbar support, seats .............164
M
Manual transmission
fluid capacities ........................414
Message center ...............22–23, 40
english/metric button ...............28
system check button
................28
warning messages
...............29, 48
Mirrors
...............................108–109
automatic dimming rearview
mirror
......................................108
fold away
.................109, 111–112
heated
........................................83
programmable memory
..........147
side view mirrors (power)
.....109
signal
.......................................112
Moon roof
..................................118
Motorcraftparts
......................413
MyKey
........................................133
N
Navigation system
.......................79
O
Octane rating
....................394–395
Oil (see Engine oil)
..................379
Index
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P
Parental MyKey
programming .............................133
Parking brake ............................277
Parts
(see Motorcraftparts) ...........413
Pedals (see Power adjustable
foot pedals) ...............................113
Power adjustable foot pedals ...113
Power distribution box
(see Fuses) ...............................329
Power door locks ......................141
Power mirrors ...........................109
Power point ...............................103
Power steering ..........................286
fluid, checking and adding ....402
fluid, refill capacity ................414
Power Windows .........................105
Preparing to drive your
vehicle ........................................289
R
Radio ......................................61, 63
Rear-view camera system .........302
Recommendations for
attaching safety restraints for
children ......................................201
Relays ........................................324
Remote entry system .......145–146
illuminated entry ....................149
locking/unlocking
doors ................................146–147
Remote start ...........................150
replacement/additional
transmitters .............................149replacing the batteries ...........148
Remote start .............................150
Remote start climate
operation .....................................87
Reverse sensing system ...........300
Roadside assistance ..................322
S
Safety belts (see Safety
restraints) ..172, 174, 176, 178–179
Safety Canopy ...................189–190
Safety defects, reporting ..........364
Safety
restraints ...172, 174, 176, 178–179
Belt-Minder...........................180
extension assembly ................179
for adults .................174, 176, 178
for children .............................199
warning light and
chime ...............................179–180
Safety restraints - LATCH
anchors ......................................210
Safety seats for children ..........203
Safety Compliance
Certification Label ....................419
Satellite Radio Information ........76
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log .............433
Seats ..........................................157
child safety seats ....................203
cleaning ...................................372
climate control ..................83, 166
easy access/easyout feature ..168
memory seat ...................147, 167
Index
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