fuel cap FORD SUPER DUTY 2016 3.G Owners Manual

Reporting Safety Defects (U.S.
Only)..............................................................221
Reporting Safety Defects (Canada Only)..............................................................221
Fuses
Fuse Specification Chart...........................223
Changing a Fuse............................................231
Maintenance
General Information
....................................232
Opening and Closing the Hood..............232
Under Hood Overview - 6.2L...................233
Under Hood Overview - 6.8L..................234
Engine Oil Dipstick......................................235
Engine Oil Check
..........................................235
Oil Change Indicator Reset......................236
Engine Coolant Check
...............................236
Automatic Transmission Fluid Check...........................................................240
Transfer Case Fluid Check........................243
Brake Fluid Check........................................244
Power Steering Fluid Check....................244
Washer Fluid Check
....................................244
Fuel Filter........................................................244
Changing the 12V Battery.........................245
Checking the Wiper Blades
......................247
Changing the Wiper Blades
.....................247
Adjusting the Headlamps.........................247
Removing a Headlamp.............................249
Changing a Bulb..........................................249
Bulb Specification Chart
...........................252
Changing the Engine Air Filter................254
Vehicle Care
General Information...................................256
Cleaning Products.......................................256
Cleaning the Exterior
..................................256
Waxing
..............................................................257
Cleaning the Engine....................................258 Cleaning the Windows and Wiper
Blades..........................................................258
Cleaning the Interior...................................259
Cleaning the Instrument Panel and Instrument Cluster Lens
.......................259
Cleaning Leather Seats.............................260
Repairing Minor Paint Damage...............261
Cleaning the Alloy Wheels........................261
Vehicle Storage
.............................................262
Wheels and Tires
General Information
...................................264
Tire Care..........................................................267
Using Snow Chains
.....................................284
Tire Pressure Monitoring System..........284
Changing a Road Wheel...........................290
Technical Specifications
............................301
Capacities and Specific- ations
Engine Specifications
................................303
Motorcraft Parts
..........................................304
Vehicle Identification Number...............305
Vehicle Certification Label
......................306
Transmission Code Designation...........306
Capacities and Specifications - 6.2L V8
..................................................................307
Capacities and Specifications - 6.8L Triton-30V - V10........................................311
Audio System
General Information
.....................................317
Audio Unit - Vehicles With: AM/FM.......318
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................319
Audio Unit - Vehicles With: AM/FM/CD/ Touchscreen Display
..............................322
Digital Radio..................................................323
Satellite Radio
..............................................325
USB Port
.........................................................328
Media Hub
......................................................328
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Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Table of Contents

Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleum
based
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartment
release
Jack
Keep out of reach of children
Lighting control
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The event data recorder in this vehicle
is designed to record such data as:
•
How various systems in your vehicle
were operating;
• Whether or not the driver and
passenger safety belts were
buckled/fastened;
• How far (if at all) the driver was
depressing the accelerator and/or
the brake pedal; and
• How fast the vehicle was traveling;
and
• Where the driver was positioning
the steering wheel.
This data can help provide a better
understanding of the circumstances in
which crashes and injuries occur.
Note: Event data recorder data is
recorded by your vehicle only if a
non-trivial crash situation occurs; no data
is recorded by the event data recorder
under normal driving conditions and no
personal data or information (e.g., name,
gender, age, and crash location) is
recorded (see limitations regarding 911
Assist and Traffic, directions and
Information privacy below). However,
parties, such as law enforcement, could
combine the event data recorder data
with the type of personally identifying
data routinely acquired during a crash
investigation.
To read data recorded by an event data
recorder, special equipment is required,
and access to the vehicle or the event
data recorder is needed. In addition to
the vehicle manufacturer, other
parties, such as law enforcement, that
have such special equipment, can read
the information if they have access to
the vehicle or the event data recorder.
Ford Motor Company and Ford of
Canada do not access event data
recorder information without obtaining
consent, unless pursuant to court order or where required by law enforcement,
other government authorities or other
third parties acting with lawful
authority. Other parties may seek to
access the information independently
of Ford Motor Company and Ford of
Canada.
Note:
Including to the extent that any
law pertaining to Event Data Recorders
applies to SYNC or its features, please
note the following: Once 911 Assist (if
equipped) is enabled (set ON), 911 Assist
may, through any paired and connected
cell phone, disclose to emergency
services that the vehicle has been in a
crash involving the deployment of an
airbag or, in certain vehicles, the
activation of the fuel pump shut-off.
Certain versions or updates to 911 Assist
may also be capable of being used to
electronically or verbally provide to 911
operators the vehicle location (such as
latitude and longitude), and/or other
details about the vehicle or crash or
personal information about the
occupants to assist 911 operators to
provide the most appropriate emergency
services. If you do not want to disclose
this information, do not activate the 911
Assist feature. See SYNC™ (page 329).
Additionally, when you connect to
Traffic, Directions and Information (if
equipped, U.S. only), the service uses
GPS technology and advanced vehicle
sensors to collect the vehicle ’s current
location, travel direction, and speed
(“ vehicle travel information ”), only to
help provide you with the directions,
traffic reports, or business searches
that you request. If you do not want
Ford or its vendors to receive this
information, do not activate the
service. For more information, see
Traffic, Directions and Information,
Terms and Conditions. See
SYNC™
(page 329).
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Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Introduction

Engine Oil Pressure Gauge
Indicates engine oil pressure. The needle
should stay in the normal operating range
(between L and H). If the needle falls
below the normal range, stop the vehicle,
turn off the engine and check the engine
oil level. Add oil if needed. If the oil level is
correct, have your vehicle checked by your
authorized dealer.
Engine Coolant Temperature
Gauge
WARNING
Never remove the coolant reservoir
cap while the engine is running or hot.
Indicates engine coolant temperature. At
normal operating temperature, the level
indicator will be in the normal range. If the
engine coolant temperature exceeds the
normal range, stop the vehicle as soon as
safely possible, switch off the engine and
let the engine cool.
Transmission Fluid Temperature
Gauge
Indicates transmission fluid temperature.
At normal operating temperature, the level
indicator will be in the normal range. If the
transmission fluid temperature exceeds
the normal range, stop the vehicle as soon
as safely possible and verify the airflow is
not restricted such as snow or debris
blocking airflow through the grill. Also,
higher than normal operating temperature
can be caused by special operation
conditions (i.e. snowplowing, towing or
off-road use). Refer to Special operating
conditions in the scheduled maintenance
information for instructions. Operating the transmission for extended periods of time
with the gauge in the higher than normal
area may cause internal transmission
damage. Altering the severity of the driving
conditions is recommended to lower the
transmission temperature into the normal
range. If the gauge continues to show high
temperatures, see your authorized dealer.
Fuel Gauge
Note:
The fuel gauge may vary slightly
when your vehicle is moving or on a gradient.
Switch the ignition on. The fuel gauge will
indicate approximately how much fuel is
left in the fuel tank. The arrow adjacent to
the fuel pump symbol indicates on which
side of your vehicle the fuel filler door is
located.
The needle should move toward F when
you refuel your vehicle. If the needle points
to E after adding fuel, this indicates your
vehicle needs service soon.
After refueling some variability in needle
position is normal:
• It may take a short time for the needle
to reach F after leaving the gas station.
This is normal and depends upon the
slope of pavement at the gas station.
• The fuel amount dispensed into the
tank is a little less or more than the
gauge indicated. This is normal and
depends upon the slope of pavement
at the gas station.
• If the gas station nozzle shuts off
before the tank is full, try a different
gas pump nozzle.
Low Fuel Reminder
A low fuel reminder triggers when the fuel
gauge needle is at 1/16th.
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WARNING
Driving your vehicle with the warning
lamp on is dangerous. A significant
decrease in braking performance
may occur. It will take you longer to stop
your vehicle. Have your vehicle checked by
your authorized dealer immediately. Driving
extended distances with the parking brake
engaged can cause brake failure and the
risk of personal injury. Check Fuel Cap (If Equipped)
Illuminates when the fuel cap
may not be properly installed.
Continued driving with this light
on may cause the Service engine soon
warning indicator to come on.
Cruise Control
(If Equipped) Illuminates when you switch this
feature on. See
Using Cruise
Control (page 181).
Direction Indicator Illuminates when the left or right
turn signal or the hazard warning
flasher is turned on. If the
indicators stay on or flash faster, check for
a burned out bulb.
Door Ajar Displays when the ignition is on
and any door is not completely
closed.
Electronic Locking Differential Illuminates when using the
electronic locking differential. Engine Coolant Temperature Illuminates when the engine
coolant temperature is high.
Stop the vehicle as soon as
possible, switch off the engine and let cool.
Engine Oil If it illuminates with the engine
running or when you are driving,
this indicates a malfunction.
Stop your vehicle as soon as it is safe to
do so and switch the engine off. Check the
engine oil level. See
Engine Oil Check
(page 235).
Note: Do not resume your journey if it
illuminates despite the level being correct.
Have the system checked by your authorized
dealer immediately.
Fasten Safety Belt It will illuminate and a chime will
sound to remind you to fasten
your safety belt.
Front Airbag If it fails to illuminate when you
start your vehicle, continues to
flash or remains on, it indicates
a malfunction. Have the system checked
by your authorized dealer.
High Beam Illuminates when you switch the
high beam headlamps on. It will
flash when you use the
headlamp flasher.
Hill Descent
(If Equipped) Illuminates when hill descent is
switched on.
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Action
Message
You are responsible for assuring that you operate your vehiclein a manner that allows diesel particulate filter cleaning tooccur. Ignoring the EXHAUST OVER LIMIT SERVICE NOW warning message could lead to reduced drivability and
customer expense, including damage to the diesel particulate filter. Your new vehicle warranty may not cover this damage.
The water separator has reached a predetermined capacity
and needs draining. Refer to your diesel supplement for more information.
WATER IN FUEL DRAIN
FILTER SEE MANUAL
A low fuel pressure condition has occurred due to cold, low
fuel level or fuel filters need to be changed. Refer to your diesel supplement for more information.
LOW FUEL PRESSURE
Doors and Locks Action
Message
The door listed is not completely closed.
X Door Ajar
Drivetrain Action
Message
The electronic locking differential is engaged.
LOCKING DIFFERENTIAL
ENGAGED
ELD ENGAGED The electronic locking differential is disengaged.
LOCKING DIFFERENTIAL
DISENGAGED
ELD DISENGAGED The electronic locking differential requests a certain speedrequirement to engage.
TO ENGAGE LOCKING
DIFFERENTIAL SLOW TO XX MPH/KM/H
TO ENGAGE ELD SLOW TO XX MPH/KM/H
The electronic locking differential request the release of theaccelerator pedal in order to engage.
TO ENGAGE LOCKING
DIFFERENTIAL RELEASE ACCELERATOR PEDAL
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Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Information Displays

Action
Message
TO ENGAGE ELD
RELEASE PEDAL
The electronic locking differential requests a certain speedrequirement to engage.
SLOW VEHICLE TO XX
KM/H FOR ELD
The electronic locking differential requests a certain speedrequirement to engage.
SLOW VEHICLE TO XX
MPH FOR ELD
An electronic locking differential system fault is present. SeeUsing Four-Wheel Drive (page 156).
CHECK LOCKING
DIFFERENTIAL
A reminder to shift into park.
SHIFT TO PARK
Engine Action
Message
Your vehicle is set to transport mode. The transportmode disables certain vehicle functions to prevent battery discharge.
TRANSPORT MODE CONTACT
DEALER
The engine has reduced power in order to help reduce
high coolant temperature See Engine Coolant Check(page
236).
POWER REDUCED TO LOWER
ENGINE TEMP
Fuel Action
Message
An early reminder of a low fuel condition.
FUEL LEVEL LOW
The fuel cap may not be properly closed.
CHECK FUEL CAP
Key Action
Message
You have attempted to program a fifth integrated key. SeeReplacing a Lost Key or Remote Control
(page 49).
COULD NOT PROGRAM
INTEGRATED KEY
The factory equipped remote start is active. Turn your key to on to drive.
TO DRIVE: TURN KEY
TO ON
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FUEL QUALITY
Note:
Do not add after-market fuel additive
products to your fuel tank. We recommend
that you use only high quality fuel without
after-market additives or other engine
treatments.
Note: Your warranty will not cover any
vehicle damage, loss of vehicle performance
or repairs to your vehicle caused by the use
of fuel not recommended.
Choosing the Right Fuel
Use only unleaded gasoline or unleaded
gasoline blended with a maximum of 15%
ethanol in your gasoline vehicle. If your
vehicle is a flex fuel vehicle (FFV), it will
have a yellow cap.
Do not use:
• Fuels containing more than 15%
ethanol or E-85 fuel.
• Fuels containing methanol.
• Fuels containing metallic based
additives, including manganese-based
compounds.
• Fuels containing the octane booster
additive, methylcyclopentadienyl
manganese tricarbonyl (MMT).
• Prohibited by law, you cannot use
leaded fuel.
Diesel Engine
Refer to the diesel supplement for
information regarding diesel fuel
recommendations and requirements of
your diesel-powered truck.
Choosing the Right Fuel With a
Flex Fuel Vehicle (If Equipped)
Note: Flex fuel vehicles will have a yellow
fuel cap. Use only unleaded gasoline or unleaded
gasoline blended with a maximum of 85%
ethanol (E-85) in your flex fuel vehicle
(FFV).
Do not use:
•
Fuels containing more than 85%
ethanol or E-100 fuel.
• Fuels containing methanol.
• Fuels containing metallic based
additives, including manganese-based
compounds.
• Fuels containing the octane booster
additive, methylcyclopentadienyl
manganese tricarbonyl (MMT).
• Prohibited by law, you cannot use
leaded fuel.
Your warranty will not cover any vehicle
damage, loss of vehicle performance or
repairs to your vehicle, caused by the use
of fuel not recommended.
It is best not to alternate repeatedly
between gasoline and E85. If you do switch
fuels, it is recommended that you add as
much fuel as possible—at least half a tank.
Do not add less than 5.0 gal (18.9 L) when
refueling. You should drive the vehicle
immediately after refueling for at least 5 mi
(8 km) to allow the vehicle to adapt to the
change in ethanol concentration. The
recommendation if you exclusively use E85
fuel, is to fill the fuel tank with regular
unleaded gasoline at each scheduled oil
change.
Octane Recommendations 143
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Fuel Filler Cap
WARNINGS
The fuel system may be under
pressure. If you hear a hissing sound
near the fuel filler door, do not refuel
until the sound stops. Otherwise, fuel may
spray out, which could cause serious
personal injury. If you do not use the proper fuel filler
cap, excessive pressure or vacuum
in the fuel tank may damage the fuel
system or cause the fuel cap to disengage
in a collision, which may result in possible
personal injury. Note:
If you must replace the fuel filler cap,
replace it with a fuel filler cap that is
designed for your vehicle. The customer
warranty may be void for any damage to the
fuel tank or fuel system if the correct
genuine Ford, Motorcraft or other certified
fuel filler cap is not used.
Your fuel tank filler cap has an indexed
design with a 1/4th turn on and off feature.
When fueling your vehicle:
1. Put your vehicle in park (P).
2. Switch the engine off.
3. Carefully turn the filler cap counterclockwise until it spins off.
4. Pull to remove the cap from the fuel filler pipe.
5. To install the cap, align the tabs on the
cap with the notches on the filler pipe.
6. Turn the filler cap clockwise 1/4 of a turn clockwise until it clicks at least
once.
If the Check Fuel Cap light or a Check Fuel
Cap message appears in the instrument
cluster and stays on after you start the
engine, you may not have installed the fuel
filler properly. If the fuel cap light remains on, at the next
opportunity, safely pull off of the road,
remove the fuel filler cap, align the cap
properly and reinstall it. The check fuel cap
light or Check fuel cap message may not
reset immediately. It may take several
driving cycles for the indicators to turn off.
A driving cycle consists of an engine
start-up (after four or more hours with the
engine off) followed by normal city and
highway driving.
FUEL CONSUMPTION
Empty reserve is the amount of fuel
remaining in the tank after the fuel gauge
indicates empty. The amount of usable
fuel in the empty reserve varies and should
not be relied upon to increase driving range.
•
The usable capacity of the fuel tank is
the amount of fuel that can be added
into the tank after the gauge indicates
empty.
• The advertised capacity is the total fuel
tank size. See Capacities and
Specifications (page 303). It is the
combined usable capacity plus the
empty reserve.
• Due to the empty reserve, you may not
be able to refuel the full amount of the
advertised capacity of the fuel tank
even when the fuel gauge reads empty.
Filling the Tank
For consistent results when refueling:
• Turn the ignition off before fueling; an
inaccurate reading results if the engine
is left running.
• Use the same fill rate
(low-medium-high) each time the tank
is filled.
• Allow no more than one automatic
shut-off when refueling.
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Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Fuel and Refueling

LOAD LIMIT
Vehicle Loading - with and
without a Trailer
This section will guide you in the
proper loading of your vehicle,
trailer or both, to keep your loaded
vehicle weight within its design
rating capability, with or without
a trailer. Properly loading your
vehicle will provide maximum
return of vehicle design
performance. Before loading your
vehicle, familiarize yourself with
the following terms for
determining your vehicle
’s weight
ratings, with or without a trailer,
from the vehicle ’s Tire Label or
Safety Compliance Certification
Label:
Base Curb Weight - is the weight
of the vehicle including a full tank
of fuel and all standard
equipment. It does not include
passengers, cargo, or optional
equipment.
Vehicle Curb Weight -
is the
weight of your new vehicle when
you picked it up from your
authorized dealer plus any
aftermarket equipment. Payload -
is the combined weight
of cargo and passengers that the
vehicle is carrying. The maximum
payload for your vehicle can be
found on the Tire Label on the
B-Pillar or the edge of the driver
door (vehicles exported outside
the US and Canada may not have
a Tire Label). Look for
“THE
COMBINED WEIGHT OF
OCCUPANTS AND CARGO
SHOULD NEVER EXCEED XXX kg OR XXX lb.
” for maximum
payload. The payload listed on the
Tire Label is the maximum
payload for the vehicle as built by
the assembly plant. If you install
any aftermarket or
authorized-dealer installed
equipment on the vehicle, you
must subtract the weight of the
equipment from the payload listed
on the Tire Label in order to
determine the new payload.
183
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Load CarryingE143816PAYLOAD