check engine FORD SUPER DUTY 2017 4.G Repair Manual

Less Cost to Properly Maintain Your
Vehicle
Ford Protect also offers a Premium
Maintenance Plan that covers all
scheduled maintenance, and selected
wear items. The coverage is prepaid, so
you never have to worry about the cost of
your vehicle
’s maintenance.
Covered maintenance includes:
• Windshield wiper blades.
• Spark plugs.
• The clutch disc.
• Brake pads and linings.
• Shock absorbers.
• Struts.
• Engine Belts.
• Engine coolant hoses, clamps and
o-rings.
• Diesel exhaust fluid replenishment.
Interest Free Finance Options
Just a 10% down payment will provide you
with an affordable, no interest, no fee
payment program allowing you all the
security and benefits Ford Extended
Service Plan has to offer while paying over
time. You are pre-approved with no credit
check or hassles. To learn more, call our
Ford Protect Extended Service Plan
specialists at 800-367-3377.
Ford Protect Extended Service Plan
P.O. Box 321067
Detroit, MI 48232 Ford Protect (CANADA ONLY)
You can get more protection for your
vehicle by purchasing a Ford Extended
Service Plan. Ford Extended Service Plan
is the only service contract backed by Ford
Motor Company of Canada, Limited.
Depending on the plan you purchase, Ford
Extended Service Plan provides benefits
such as:
•
Rental reimbursement.
• Coverage for certain maintenance and
wear items.
• Protection against repair costs after
your New Vehicle Limited Warranty
Coverage expires.
• Roadside Assistance benefits.
There are several Ford Extended Service
Plans available in various time, distance
and deductible combinations. Each plan
is tailored to fit your own driving needs,
including reimbursement for towing and
rental. When you purchase Ford Extended
Service Plan, you receive added
peace-of-mind protection throughout
Canada, the United States and Mexico,
provided by a network of participating
authorized Ford Motor Company dealers.
Note: Repairs performed outside of
Canada, the United States and Mexico are
not eligible for Ford Extended Service Plan
coverage.
This information is subject to change. For
more information, visit your local Ford of
Canada dealer or www.ford.ca to find the
Ford Extended Service Plan that is right for
you.
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Super Duty (TFE) Canada/United States of America, enUSA, First Printing Ford Protect

Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle.
Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information. Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle
’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Air filter restriction gauge.
Fuel and water separator. Drain if necessary (or if indicated by the information display). Tires (including spare) for wear and proper pressure.
Holes and slots in the tail pipe to make sure they are functional and clear of debris.
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Super Duty (TFE) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Tightening lug nuts
Tighten the lug nuts to the specified torque at 500 miles
(800 km) after any wheel disturbance (such as tire rota-
tion, changing a flat tire or wheel removal).
Vehicles with single rear
wheels
Tighten the wheel lug nuts to the specified torque at 100
miles (160 km), and again at 500 miles (800 km) of new vehicle operation and after any wheel disturbance (such as tire rotation, changing a flat tire or wheel removal).
Vehicles with dual rear
wheels
Note: Tighten the lug nuts to the specified torque. See Technical Specifications (page
409).
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine and cabin air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
** If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
569
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Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
Gasoline Engine(s)
Normal Maintenance Intervals Every 7500 miles (12000 km) or six months (whichever comes first)
Change engine oil and filter.
Rotate tires *
, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection (recommended).
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Every 15000 miles (24000 km) or 12 months (whichever comes first)
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine coolant concentration (freeze-point protection), level and hoses.
Inspect exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings (Four-wheel
drive vehicles).
Inspect steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate if equipped with grease fittings.
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Super Duty (TFE) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Off-road operation
Change the rear axle fluid (Dana rear axles only - some F-
350s; all F-450s and F-550s).
Every 50000 miles (80000
km)
Change the transfer case fluid. (Four-wheel drive vehicles)
Inspect the front axle fluid. (Four-wheel drive vehicles)
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
** Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Using biodiesel, up to and including 20% biodiesel (B20)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15000 miles (24000
km), six months, 600 engine
hours Using fuel other than ultra-low sulfur diesel fuel - vehicles operated where ultra-low
sulfur diesel fuel is not required or available
Change engine oil and filter.
Every 2500 miles (4000
km) or three months (if
using high sulfur fuel with
more than 500 ppm sulfur)
Change engine oil and filter.
Every 5000 miles (8000
km) or six months (if using
high sulfur fuel with fewer
than 500 ppm sulfur)
Exceptions
Axle and Transfer Case Maintenance
Axle(s) and transfer case (4X4 only) fluid
changes or level checks are not required
unless a leak is suspected or the assembly
has been submerged in water. During long
periods of trailer towing with outside
temperatures above 70°F (21°C) or at wide-open throttle for long periods
above45 mph (72 km/h), change the rear
axle fluid every 30,000 mi (48,000 km) if
the rear axle is filled with non-synthetic
fluid. This interval can be waived and the
150,000 mi (240,000km) service interval
can continue if the rear axle is filled with
75W140 synthetic gear fluid meeting Ford
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Super Duty (TFE) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Automatic Transmission Fluid
Check.............................................................337
Checking Automatic Transmission Fluid.................................................................... 337
Autowipers.......................................................84
Auxiliary Power Points...............................168 110 Volt - 400 Watt Capacity AC Power
Outlet................................................................. 168
12 Volt DC Power Point..................................... 168
Locations............................................................... 168
Auxiliary Switches
........................................561
For more information on the Upfitter
Interface Module and the auxiliary
switches, visit:................................................ 564
Upfitter Interface Module............................... 564
B
Battery See: Changing the 12V Battery..................... 343
Bed Extender
....................................................72
Grocery mode........................................................ 73
Tailgate mode........................................................ 72
Bed Ramps
....................................................265
Installing the Ramp Holder............................ 267
Stowing the Bed Ramp................................... 266
Using the Bed Ramp........................................ 265
Blind Spot Information System.............249 Blind Spot Information System with Trailer
Tow...................................................................... 251
Switching the System Off and On...............253
System Errors...................................................... 253
Using the System.............................................. 250
Bonnet Lock See: Opening and Closing the Hood..........320
Booster Seats..................................................30 Types of Booster Seats...................................... 30
Brake Fluid Check
.......................................340
Brakes................................................................221 General Information........................................... 221
Breaking-In....................................................290
Bulb Specification Chart
..........................350
C
Cabin Air Filter
.................................................151
California Proposition 65.............................12 Capacities and Specifications -
6.2L
.................................................................418
Specifications...................................................... 419
Capacities and Specifications - 6.7L Diesel............................................................428
Engine Oil Specifications................................ 433
Specifications..................................................... 430
Capacities and Specifications - 6.8L................................................................422
Specifications..................................................... 424
Capacities and Specifications
..................411
Car Wash See: Cleaning the Exterior............................... 361
Center Console
..............................................170
Changing a Bulb...........................................347 Cargo Lamp and Central High Mounted
Brake Lamp Bulbs........................................ 350
Fog Lamp Bulbs................................................. 348
Front Park and Direction Indicator Lamp Bulbs.................................................................. 347
Headlamp Bulbs................................................ 348
License Plate Lamp Bulb............................... 350
Rear Lamps, Brake Lamps, Rear Direction Indicator and Reversing Lamp
Bulbs................................................................. 349
Changing a Fuse
...........................................318
Fuses....................................................................... 318
Changing a Road Wheel...........................398 Dissimilar Spare Wheel and Tire Assembly
Information..................................................... 398
Location of the Spare Tire and Tools........399
Removing the Spare Tire (With Spare Tire Carrier Only).................................................. 400
Tire Change Procedure.................................... 401
Changing the 12V Battery
.........................343
Battery Management System....................... 345
Changing the Coalescer Filter Element.........................................................327
Changing the Engine Air Filter - 6.2L/ 6.8L................................................................353
Changing the Engine Air Filter - 6.7L Diesel
.............................................................354
Air Filter Restriction Gauge............................ 355
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel
...................................356
Diesel Fuel Conditioner Module
Filter................................................................... 356
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Super Duty (TFE) Canada/United States of America, enUSA, First Printing Index

Engine-mounted Fuel Filter...........................
358
Changing the Engine Oil and Oil Filter...............................................................326
Engine lubrication for severe service operation.......................................................... 327
Changing the Wiper Blades.....................345
Checking MyKey System Status...............63 MyKey Distance.................................................... 63
Number of Admin Keys...................................... 63
Number of MyKeys.............................................. 63
Checking the Wiper Blades.....................345
Child Restraint and Seatbelt Maintenance.................................................42
Child Restraint Positioning.........................32
Child Safety
........................................................17
General Information............................................. 17
Child Safety Locks..........................................33 Left-Hand Side...................................................... 34
Right-Hand Side................................................... 34
Cleaning Leather Seats
.............................365
With King Ranch Edition................................. 366
Without King Ranch Edition.......................... 365
Cleaning Products
......................................360
Cleaning the Engine....................................362
Cleaning the Exhaust - 6.7L Diesel.......363
Cleaning the Exterior...................................361 Exterior Chrome Parts...................................... 361
Exterior Plastic Parts......................................... 361
Stripes or Graphics............................................. 361
Underbody........................................................... 362
Under Hood......................................................... 362
Cleaning the Instrument Panel and Instrument Cluster Lens........................364
Cleaning the Interior
...................................364
Cleaning the Wheels..................................366
Cleaning the Windows and Wiper Blades...........................................................363
Clearing All MyKeys.......................................63
Climate.............................................................516
Climate Control
.............................................145
Climate Controlled Seats...........................161 Cooled Seats......................................................... 161
Heated Seats......................................................... 161
Collision Warning System
........................258
Principle Of Operation..................................... 258Coolant Check
See: Engine Coolant Check - 6.2L/6.8L.....329
See: Engine Coolant Check - 6.7L
Diesel................................................................. 333
Crash Sensors and Airbag Indicator
........52
Creating a MyKey............................................62
Programming or Changing Configurable
Settings............................................................... 63
Cross Traffic Alert
........................................254
False Alerts.......................................................... 256
Switching the System Off and On..............256
System Errors...................................................... 256
System Lights, Messages and Audible Alerts................................................................. 255
System Limitations........................................... 256
Using the System............................................... 254
Cruise Control..................................................82 Principle of Operation...................................... 239
Type 1........................................................................\
82
Type 2....................................................................... 82
Cruise control See: Using Cruise Control............................... 239
Customer Assistance
.................................303
D
Data Recording
................................................10
Event Data Recording.......................................... 10
Service Data Recording...................................... 10
Daytime Running Lamps............................88 Type 1 - Conventional
(Non-Configurable)....................................... 88
Type 2 - Configurable......................................... 88
Diesel Particulate Filter..............................180 Regeneration....................................................... 180
Digital Radio
..................................................442
HD Radio Reception and Station
Troubleshooting............................................ 444
Direction Indicators
.......................................90
Doors and Locks.............................................65
DPF See: Diesel Particulate Filter.......................... 180
Draining the Fuel Filter Water Trap - 6.7L Diesel.............................................................342
Draining the Diesel Fuel Conditioner Module.............................................................. 342
Driver and Passenger Airbags...................45 Children and Airbags.......................................... 50
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Super Duty (TFE) Canada/United States of America, enUSA, First Printing Index

Passenger Airbag On and Off Switch ..........45
Proper Driver and Front Passenger Seating
Adjustment........................................................ 49
Driving Aids.....................................................247
Driving Hints..................................................290
Driving Through Water................................291
DRL See: Daytime Running Lamps........................88
E
Economical Driving
.....................................290
Electronic Locking Differential................219
Activating the Electronic Locking
Differential........................................................219
Emission Control System - Diesel.........199 Oxidation Catalytic Converter and Diesel
Particulate Filter System............................ 199
Emission Control System - Gasoline.........................................................197
On-Board Diagnostics (OBD-II).................... 197
Readiness for Inspection and Maintenance (I/M) Testing................................................... 198
End User License Agreement.................595 VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) ................................. 595
Engine Block Heater.....................................181 Using the Engine Block Heater...................... 182
Engine Coolant Check - 6.2L/6.8L
........329
Adding Coolant................................................... 329
Engine Coolant Temperature Management.................................................. 332
Fail-Safe Cooling................................................ 331
Recycled Coolant.............................................. 330
Severe Climates.................................................. 331
Engine Coolant Check - 6.7L Diesel.............................................................333
Adding Coolant................................................... 333
Checking Coolant Corrosion Inhibitor Additive Strength ......................................... 336
Coolant Change.................................................. 337
Engine and Secondary Cooling System Refill Procedure............................................. 335
Engine-driven Cooling Fan (Fan Clutch)............................................................... 337
Recycled Coolant............................................... 335
Severe Climates................................................. 335
Engine Idle Shutdown..................................181 Engine Immobilizer
See: Passive Anti-Theft System.....................74
Engine Oil Check - 6.2L/6.8L..................324 Adding Engine Oil.............................................. 325
Engine Oil Check - 6.7L Diesel................325 Adding Engine Oil.............................................. 326
Engine Oil Dipstick......................................324
Engine Specifications - 6.2L......................411 Drivebelt Routing................................................. 411
Engine Specifications - 6.7L Diesel
........412
Drivebelt Routing................................................ 412
Engine Specifications - 6.8L.....................411 Drivebelt Routing................................................ 412
Entertainment..............................................506 AM/FM Radio...................................................... 507
Apps........................................................................\
. 515
Bluetooth Stereo or USB................................. 514
CD (If equipped)................................................. 513
HD Radio ™ Information (If
Available)......................................................... 510
SIRIUS® Satellite Radio (If Activated)....................................................... 508
Sources................................................................. 506
Supported Media Players, Formats and Metadata Information................................. 515
USB Ports.............................................................. 515
Environment.....................................................16
Essential Towing Checks...........................281 Before Towing a Trailer.................................... 287
Dynamic Hitching Using the Rear View Camera System............................................. 282
Hitches................................................................... 283
Integrated Trailer Brake Controller..............285
Launching or Retrieving a Boat or Personal Watercraft (PWC)........................................ 288
Safety Chains...................................................... 284
Trailer Brakes....................................................... 284
Trailer Lamps....................................................... 287
Trailer Towing Connector................................. 281
When Towing a Trailer..................................... 288
Event Data Recording See: Data Recording............................................ 10
Export Unique Options.................................14
Exterior Mirrors
................................................96
Blind Spot Information System......................98
Clearance Lamps ................................................ 98
Direction Indicator Mirrors ............................... 98
Fold-Away Exterior Mirrors............................... 96
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Heated Exterior Mirrors .....................................
98
Memory Mirrors ................................................... 98
Power Exterior Mirrors........................................ 96
PowerScope ™ Power Telescoping
Mirrors.................................................................. 97
Puddle Lamps....................................................... 98
Spot Lamps........................................................... 98
Telescoping Mirrors.............................................. 97
Trailer Towing Camera System....................... 98
F
Fastening the Seatbelts..............................36 Fastening the Cinch Tongue............................. 37
Rear Inflatable Seatbelt.................................... 39
Seatbelt Locking Modes.................................... 38
Using Seatbelts During Pregnancy................37
Using the Seatbelt with Cinch Tongue (Front Center Seat on Super Cab and
Crew Cab).......................................................... 36
Floor Mats........................................................291
Fog Lamps - Front See: Front Fog Lamps........................................ 90
Foot Pedals See: Adjusting the Pedals................................. 83
Ford Credit
.........................................................12
US Only...................................................................... 12
Ford Protect
...................................................565
Ford Protect (CANADA ONLY)....................566
Ford Protect Extended Service Plans (U.S.
Only).................................................................. 565
Four-Wheel Drive
.........................................210
Front Fog Lamps............................................90
Front Seat Armrest......................................162 ........................................................................\
........... 162
Fuel and Refueling
.......................................183
Fuel Consumption.......................................195 Calculating Fuel Economy.............................. 196
Filling the Fuel Tank.......................................... 196
Fuel Filter - 6.2L/6.8L.................................343
Fuel Quality - Diesel....................................185 Biodiesel................................................................ 186
Diesel Fuel Additives......................................... 188
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required .........186 Fuel Requirements - Choosing The Right
Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ...................... 185
Fuel Quality - E85........................................184 Choosing the Right Fuel - Flex Fuel
Vehicles............................................................. 184
Switching Between E85 and Gasoline............................................................ 185
Fuel Quality - Gasoline...............................184 Choosing the Right Fuel.................................. 184
Fuel Shutoff - 6.2L/6.8L...........................296
Fuel Shutoff - 6.7L Diesel
..........................297
Running Out Of DEF (Diesel Exhaust
Fluid).................................................................. 297
Fuses.................................................................310
Fuse Specification Chart...........................310 Passenger Compartment Fuse Panel.........315
Power Distribution Box..................................... 310
G
Garage Door Opener See: Universal Garage Door Opener...........164
Gauges ..............................................................
102
DEF Gauge............................................................ 105
Engine Coolant Temperature Gauge..........104
Engine Oil Pressure Gauge............................. 104
Fuel Gauge............................................................ 104
Transmission Fluid Temperature Gauge................................................................. 105
Turbo Boost Gauge............................................ 105
Type 1 and 2.......................................................... 102
Type 3..................................................................... 103
General Information on Radio Frequencies...................................................54
Intelligent Access................................................. 54
General Maintenance Information........567 Multi-point Inspection..................................... 569
Owner Checks and Services......................... 568
Protecting Your Investment........................... 567
Why Maintain Your Vehicle?.......................... 567
Why Maintain Your Vehicle at Your Dealership?..................................................... 567
Getting Assistance Outside the U.S. and Canada.........................................................306
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Motorcraft Parts - 6.2L...............................413
Motorcraft Parts - 6.7L Diesel..................415
Motorcraft Parts - 6.8L..............................414
MyKey Troubleshooting...............................64
MyKey
™..............................................................61
Principle of Operation......................................... 61
N
Navigation......................................................524 cityseeker............................................................... 531
Destination Mode.............................................. 526
Map Mode............................................................ 524
Navigation Map Updates................................ 532
Navigation Menu................................................ 529
SiriusXM Traffic and Travel Link...................532
Waypoints............................................................ 530
Normal Scheduled Maintenance..........570 Diesel Engine(s)................................................. 572
Gasoline Engine(s)........................................... 570
O
Oil Change Indicator Reset......................328
Oil Check See: Engine Oil Check - 6.2L/6.8L...............324
See: Engine Oil Check - 6.7L Diesel.............325
Opening and Closing the Hood..............320
Ordering Additional Owner's Literature......................................................307
Obtaining a French Owner ’s Manual.........308
Overhead Console........................................170
P
Parking Aids
....................................................231
Principle of Operation....................................... 231
Parking Brake.................................................222
Passive Anti-Theft System
.........................74
SecuriLock®........................................................... 74
PATS See: Passive Anti-Theft System.....................74
Pedals.................................................................83
Perchlorate.........................................................12
Phone
................................................................518
During a Phone Call.......................................... 522
Making Calls......................................................... 521Pairing Your Cell Phone for the First
Time.................................................................... 518
Phone Menu......................................................... 519
Receiving Calls.................................................... 522
Smartphone Connectivity.............................. 523
Text Messaging................................................... 523
Post-Crash Alert System.........................300
Power Door Locks See: Locking and Unlocking............................. 65
Power Running Boards
.................................78
Power Seats....................................................155
Multi-Contour Front Seats With Active
Motion
............................................................... 156
Power Lumbar..................................................... 156
Power Steering Fluid Check......................341
Power Take-Off
...........................................209
Power Windows.............................................95
Accessory Delay................................................... 96
Bounce-Back......................................................... 95
One-Touch Up or Down..................................... 95
Window Lock......................................................... 96
Protecting the Environment........................16
R
Rear Axle
..........................................................219
Rear Parking Aid............................................231
Obstacle Distance Indicator.......................... 232
Rear Seat Armrest........................................163
Rear Seats
.......................................................159
Folding Up the Rear Seat Cushion ..............159
Returning the Seat to the Seating
Position.............................................................. 159
Rear View Camera
.......................................232
Camera Guidelines............................................ 233
Obstacle Distance Indicator.......................... 234
Rear Camera Delay........................................... 234
Using the Rear View Camera System........233
Rear View Camera See: Rear View Camera................................... 232
Recommended Towing Weights............277 Calculating the Maximum Loaded Trailer
Weight for Your Vehicle.............................. 280
Refueling - Diesel
.........................................193
Dual Fuel Tanks................................................... 195
Fueling Tips.......................................................... 194
Refueling................................................................ 194
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