maintenance schedule FORD SUPER DUTY 2021 Service Manual

Frequent Low-speed Operation, Consistent Heavy Traffic Under 25 mph (40 km/h) or
Long Rush-hour Traffic
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15,000 mi
(24,000 km), six months or
600 engine hours
Inspect the engine and secondary cooling system coolant
concentration (freeze-point protection) and additive
(corrosion inhibitor) strength. If your vehicle has orange-
colored coolant, add coolant additive if necessary.
Every
30,000 mi
(48,000 km) or 1200 engine
hours
Flush and refill the coolant. Do not add coolant additive.
Every
60,000 mi
(96,000 km) or 2400
engine hours
Note: If your vehicle has orange-colored coolant and you add coolant additive, do not
exceed the specified maximum of
50 fl oz (1.4 L) for the engine and 20 fl oz (473 ml) for
the secondary cooling system. Operating the engine with excessive coolant additive may
cause overheating which could lead to severe, permanent engine damage.
Note: After the initial coolant flush and fill at
60,000 mi (96,000 km) or 2400 engine
hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter. Sustained High-speed Driving at Gross Vehicle Weight Rating (Maximum Loaded Weight
for Vehicle Operation)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
600 engine hours
Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles)
Every
30,000 mi
(48,000 km)
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Sustained High-speed Driving at Gross Vehicle Weight Rating (Maximum Loaded Weight
for Vehicle Operation)
Inspect the engine and secondary cooling system coolant
concentration (freeze-point protection) and additive
(corrosion inhibitor) strength. If your vehicle has orange-
colored coolant, add coolant additive if necessary.
Every 30,000 mi
(48,000 km) or 1200 engine
hours
Flush and refill the coolant. Do not add coolant additive.
Every
60,000 mi
(96,000 km) or 2400
engine hours
Note: If your vehicle has orange-colored coolant and you add coolant additive, do not
exceed the specified maximum of 48 fluid ounces (1.4 liters) for the engine and 16 fluid
ounces (473 ml) for the secondary cooling system. Operating the engine with excessive
coolant additive may cause overheating which could lead to severe, permanent engine
damage.
Note: After the initial coolant flush and fill at
60,000 mi (96,000 km) or 2400 engine
hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter. Operating in Sustained Ambient Temperatures Below -9°F (-23°C) or Above 100°F (38°C)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
600 engine hours
Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles)
Every
30,000 mi
(48,000 km) Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Rotate the tires, inspect the tires for wear and measure
tread depth.1
Every
7,500 mi (12,000 km)
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
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Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Change the engine oil and filter. 2
Every 7,500 mi (12,000 km),
six months or 300 engine
hours
Inspect and lubricate the U-joints.
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15,000 mi
(24,000 km), 6 months or
600 engine hours
Replace the air inlet foam filter.
Every
30,000 mi
(48,000 km) Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Off-road Operation
Inspect functional holes in each leg of the twin exhaust
tips and the holes under the shield just inboard of the right
rear tire to make sure they are clean and clear of debris or
foreign materials. Refer to the Vehicle Care chapter of your
owner ’s manual for more information.
As required
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
Rotate the tires, inspect the tires for wear and measure
tread depth.1
Every 7,000 mi (12,000 km),
six months or 300 engine
hours
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Change the engine oil and filter. 2
Every 7,000 mi (12,000 km)
or 300 engine hours
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
600 engine hours
Replace the air inlet foam filter.
Every
30,000 mi
(48,000 km) Replace the wheel bearing grease and grease seals if using
non-sealed bearings. (Two-wheel drive vehicles).
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Off-road Operation
Change the rear axle fluid (Dana rear axles only - some F-
350s; all F-450s and F-550s).
Every 50,000 mi
(80,000 km)
Change the transfer case fluid. (Four-wheel drive vehicles)
Inspect the front axle fluid. (Four-wheel drive vehicles)
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Using Biodiesel, up to and Including 20% Biodiesel (B20)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every
15,000 mi
(24,000 km), six months or
300 engine hours Using Fuel Other Than Ultra-low Sulfur Diesel Fuel - Vehicles Operated Where Ultra-low
Sulfur Diesel Fuel is not Required or Available
Change engine oil and filter.
Every
2,500 mi (4,000 km)
or three months (if using
high sulfur fuel with more
than 500 ppm sulfur)
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months (if using high
sulfur fuel with fewer than
500 ppm sulfur)
Exceptions
Axle and Transfer Case Maintenance
Axle(s) and transfer case (4X4 only) fluid
changes or level checks are not required
unless a leak is suspected or the assembly
has been submerged in water. During long
periods of trailer towing with outside
temperatures above
70°F (21°C) or at wide-open throttle for long periods above
45 mph (72 km/h)
, change the rear axle
fluid every 30,000 mi (48,000 km) if the
rear axle is filled with non-synthetic fluid.
This interval can be waived and the
150,000 mi (240,000 km) service interval
can continue if the rear axle is filled with
75W140 synthetic gear fluid meeting Ford
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specification WSL-M2C192-A, part number
XY-75W140-QL, or equivalent. Add friction
modifier XL-3 (EST-M2C118-A) or
equivalent for complete refill of
Traction-Lok rear axles. See Capacities
and Specifications (page 441).
Additional Axle Maintenance for Dual
Rear Wheels
Change rear axle fluid every
250,000 mi
(400,000 km) under normal driving
conditions on all commercial applications.
When operating your vehicle at or near
maximum gross vehicle weights, change
the rear axle fluid every
60,000 mi
(96,000 km). In addition, follow this
60,000 mi (96,000 km) schedule when
operating your vehicle under the special
operating conditions where noted.
California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 3,000 mi (5,000 km).
If the available API SM or SN oils are not
available, then the oil change interval is
2,000 mi (3,000 km)
. Engine Air Filter and Cabin Air Filter
Replacement
The life of the engine air filter and cabin air
filter is dependent on exposure to dusty
and dirty conditions. Vehicles operated in
these conditions require frequent
inspection and replacement of the engine
air filter and cabin air filter.
Diesel Particulate Filter
Over time, a slight amount of ash builds
up in the diesel particulate filter, which is
not removed during the regeneration
process. The filter may need to be replaced
with a new or remanufactured part at
approximately 250,000 mi (400,000 km).
Actual mileage varies depending on engine
and vehicle operating conditions.
In this case, the engine control system sets
a service light (wrench icon) to inform you
to bring your vehicle to the dealer for
service. If there are any issues with the
oxidation catalyst or particulate filter
system, a service light (wrench or engine
icon) sets by the engine control system to
inform you to bring your vehicle into a
dealer for service.
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Motorcraft Parts - 6.2L..............................443
Motorcraft Parts - 6.7L Diesel.................445
Motorcraft Parts - 7.3L..............................446
MyKey – Troubleshooting
...........................64
MyKey ™..............................................................61
Principle of Operation......................................... 61
N
Navigation......................................................535 Changing the Format of the Map................537
cityseeker.............................................................. 539
Michelin Travel Guide...................................... 540
Navigation Map Accuracy and Updates........................................................... 540
Route Guidance.................................................. 537
Setting a Destination....................................... 536
SiriusXM Traffic and Travel Link.................. 540
Zoom....................................................................... 537
Normal Scheduled Maintenance..........568 Diesel Engine........................................................ 571
Gasoline Engine.................................................. 570
Intelligent Oil-Life Monitor............................ 568
O
Off-Road Driving
...........................................317
After Off-Road Driving...................................... 319
Basic Off-road Driving Techniques..............318
Crossing Obstacles............................................ 319
Hill Climbing......................................................... 319
Oil Change Indicator Reset......................356
Oil Check See: Engine Oil Check - 6.2L.......................... 352
See: Engine Oil Check - 6.7L Diesel............354
See: Engine Oil Check - 7.3L.......................... 355
Opening and Closing the Hood
..............348
Ordering Additional Owner's Literature......................................................337
Obtaining a French Owner ’s Manual..........337
Overhead Console.........................................171
Overriding Automatic High Beam Control............................................................93
P
Parking Aids
...................................................234
Principle of Operation...................................... 234Parking Brake
.................................................225
Passive Anti-Theft System.........................76
SecuriLock®........................................................... 76
PATS See: Passive Anti-Theft System..................... 76
Perchlorate........................................................15
Phone...............................................................533 Android Auto....................................................... 535
Apple CarPlay..................................................... 535
Pairing Your Cell Phone for the First Time................................................................... 534
Text Messaging................................................... 534
Using Your Cell Phone..................................... 534
Pickup Bed Anchor Points.........................277 Installing and Removing the Pickup Bed
Tie-Down Cleats............................................ 277
Locating the Pickup Bed Anchor Points................................................................. 277
Pickup Bed Anchor Point Load Capacities........................................................ 278
Pickup Bed Anchor Point Precautions...................................................... 277
Pickup Bed
......................................................277
Pickup Bed Anchor Points............................... 277
Pickup Bed Ramps............................................ 279
Pickup Bed Ramps......................................279 Installing and Removing the Pickup Bed
Ramp Holder................................................... 279
Installing and Removing the Pickup Bed Ramps.............................................................. 280
Pickup Bed Ramp Precautions..................... 279
Storing the Pickup Bed Ramps..................... 281
Post-Crash Alert System..........................329
Power Door Locks See: Locking and Unlocking............................. 66
Power Running Boards
.................................78
Power Seats...................................................154
Adjusting the Lumbar Support...................... 155
Adjusting the Multi-Contour Front Seats With Active Motion ....................................... 155
Power Steering Fluid Check
.....................378
Power Take-Off.............................................212
Split Shaft Capability........................................ 212
Power Windows
.............................................95
Accessory Delay................................................... 96
Bounce-Back......................................................... 95
One-Touch Up or Down..................................... 95
Window Lock......................................................... 96
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Switching the Heated Seat Settings On and
Off........................................................................\
. 141
Switching the Heated Steering Wheel Settings On and Off....................................... 141
Removing the Tailgate..................................72
Repairing Minor Paint Damage..............399
Replacement Parts Recommendation........................................16
Collision Repairs.................................................... 16
Scheduled Maintenance and Mechanical Repairs................................................................. 16
Warranty on Replacement Parts.................... 16
Replacing a Lost Key or Remote Control
............................................................60
Replacing the Cabin Air Filter..................150
Reporting Safety Defects (Canada Only)..............................................................337
Reporting Safety Defects (U.S. Only)..............................................................337
Resuming the Set Speed..........................243
Roadside Assistance
..................................325
Vehicles Sold in Canada: Getting Roadside
Assistance....................................................... 326
Vehicles Sold in the United States: Getting Roadside Assistance................................... 325
Vehicles Sold in the United States: Using Roadside Assistance................................... 325
Roadside Emergencies..............................325
Running-In See: Breaking-In................................................. 320
Running Out of Fuel....................................189
S
Safety Canopy ™
.............................................52
Safety Precautions......................................184
Satellite Radio
..............................................484
Satellite Radio Electronic Serial Number
(ESN)................................................................ 485
Satellite Radio Reception Factors..............485
SiriusXM Satellite Radio Service.................485
Troubleshooting................................................ 486
Scheduled Maintenance
..........................565
Seatbelt Extensions......................................44
Seatbelt Height Adjustment......................42
Seatbelt Reminder........................................43
Belt-Minder™........................................................ 43Seatbelts...........................................................38
Principle of Operation........................................ 38
Seatbelt Warning Lamp and Indicator Chime...............................................................42
Conditions of operation..................................... 42
Seats...................................................................151
Security..............................................................76
Selective Catalytic Reductant System - Diesel..............................................................197
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System............................................................... 201
Diesel Exhaust Fluid Guidelines and Information..................................................... 200
Diesel Exhaust Fluid Level............................... 197
Diesel Exhaust Fluid Warning Messages and Vehicle Operations............................... 199
Filling the Diesel Exhaust Fluid Tank..........198
Settings...........................................................543 911 Assist............................................................... 543
Ambient Lighting............................................... 544
Audio...................................................................... 543
Automatic Updates.......................................... 543
Bluetooth.............................................................. 543
Charge Settings................................................. 544
Clock....................................................................... 543
Display................................................................... 544
Driver Assist......................................................... 543
FordPass............................................................... 543
General.................................................................. 543
Message Center................................................. 544
Mobile Apps......................................................... 543
Multi Contour Seats.......................................... 544
Navigation............................................................ 544
Personal Profiles................................................ 544
Phone..................................................................... 543
Seats...................................................................... 544
Sound..................................................................... 543
Valet Mode........................................................... 544
Vehicle................................................................... 543
Voice Control....................................................... 544
Setting the Blower Motor Speed............144
Setting the Cruise Control Speed..........242 Changing the Set Speed................................. 242
Setting the Temperature...........................144
Setting the Trail Control Speed...............231
Side Airbags......................................................51
Sitting in the Correct Position...................151
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Sliding Windows............................................99
Power Sliding Back Window........................... 99
Snow Chains See: Using Snow Chains................................. 420
Snow Plowing................................................321
Engine temperature while plowing.............323
Installing the Snowplow.................................. 321
Operating the Vehicle with the Snowplow Attached........................................................... 322
Snowplowing with your Airbag Equipped Vehicle............................................................... 322
Transmission operation while plowing............................................................. 323
Spare Wheel See: Changing a Road Wheel....................... 429
Special Notices
................................................16
New Vehicle Limited Warranty........................ 16
On Board Diagnostics Data Link Connector........................................................... 16
Special Instructions............................................. 16
Using a Slide-In Camper..................................... 17
Using your Vehicle as an Ambulance.............17
Using your Vehicle as a Stationary Power Source................................................................... 17
Using your Vehicle With a Snowplow............17
Special Operating Conditions Scheduled Maintenance...............................................574
Diesel Engine........................................................ 577
Exceptions............................................................ 582
Gasoline Engine.................................................. 574
Speed Control See: Cruise Control............................................ 242
Spot Lamps.....................................................90
Spring U-Bolt Check - F-600.................389 U-bolt Nut Torque............................................. 390
Stability Control
...........................................228
Principle of Operation...................................... 228
Starter Switch See: Ignition Switch............................................ 174
Starting a Diesel Engine - 6.7L Diesel...............................................................177
Automatic Engine Shutdown......................... 179
Cold Weather Operation.................................. 179
Cold Weather Starting...................................... 179
Diesel Engine Fast Start Glow Plug System............................................................... 178
Vehicles with an Ignition Key.......................... 178
Vehicles with Keyless Start............................. 178Starting a Gasoline Engine - 6.2L/
7.3L...................................................................175
Automatic Engine Shutdown......................... 176
Cold Weather Starting (Flexible Fuel Vehicles Only).................................................. 177
Failure to Start..................................................... 176
Guarding Against Exhaust Fumes.................177
Important Ventilating Information................177
Stopping the Engine When Your Vehicle is Moving................................................................ 176
Stopping the Engine When Your Vehicle is Stationary......................................................... 176
Vehicles with an Ignition Key.......................... 175
Vehicles with Keyless Start............................. 176
Starting and Stopping the Engine..........174 General Information........................................... 174
Steering...........................................................262 Adaptive Learning............................................. 263
Adaptive Steering.............................................. 263
Electronic Torque Overlay Steering............262
Hydraulic Power Steering............................... 262
Steering Wheel
...............................................80
Storage Compartments..............................171
Sunroof See: Moonroof..................................................... 100
Sun Visors
.......................................................100
Illuminated Vanity Mirror................................. 100
Supplementary Restraints System.........45 Principle of Operation........................................ 45
Switching Air Conditioning On and Off....................................................................143
Switching Automatic High Beam Control On and Off.....................................................93
Activating the Automatic High Beam Control ................................................................. 93
Switching Climate Control On and Off....................................................................143
Switching Cruise Control On and Off
...................................................................242
Switching Cruise Control Off......................... 242
Switching Cruise Control On......................... 242
Switching Maximum Cooling On and Off....................................................................143
Switching Maximum Defrost On and Off....................................................................143
Switching Off the Engine - 6.7L Diesel..............................................................182
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