maintenance FORD SUPER DUTY 2022 Repair Manual

California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 3,000 mi (5,000 km).
If the available API SM or SN oils are not
available, then the oil change interval is
2,000 mi (3,000 km).
Engine Air Filter and Cabin Air Filter
Replacement
The life of the engine air filter and cabin air
filter is dependent on exposure to dusty
and dirty conditions. Vehicles operated in
these conditions require frequent
inspection and replacement of the engine
air filter and cabin air filter. Diesel Particulate Filter
Over time, a slight amount of ash builds
up in the diesel particulate filter, which is
not removed during the regeneration
process. The filter may need to be replaced
with a new or remanufactured part at
approximately 250,000 mi (400,000 km).
Actual mileage varies depending on engine
and vehicle operating conditions.
In this case, the engine control system sets
a service light (wrench icon) to inform you
to bring your vehicle to the dealer for
service. If there are any issues with the
oxidation catalyst or particulate filter
system, a service light (wrench or engine
icon) sets by the engine control system to
inform you to bring your vehicle into a
dealer for service.
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE - GASOLINE
If you operate your vehicle primarily in any
of the following conditions, you need to
perform extra maintenance as indicated.
If you operate your vehicle occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician.
Towing a Trailer or Using a Car-top Carrier
Inspect and lubricate U-joints if equipped with grease
fittings.
Inspect frequently, service
as required
See axle maintenance items under
Exceptions.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every
5,000 mi (8,000 km)
Rotate tires, inspect tires for wear and measure tread
depth.1
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Towing a Trailer or Using a Car-top Carrier
Change engine oil and filter.
Every 5,000 mi (8,000 km)
or six months. Inspect and lubricate U-joints if equipped with grease
fittings.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
Change transfer case fluid (Four-wheel drive vehicles).
Every
60,000 mi
(96,000 km) Replace spark plugs.
1 Rotate the front wheels on vehicles with dual rear wheels when specified. Rotate the
rear wheels if unusual wear is noted. Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
(Such as Delivery, Taxi, Patrol Car or Livery)
Replace engine air filter.
Inspect frequently, service
as required
Replace cabin air filter.
Inspect brake system.
Every
5,000 mi (8,000 km)
Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
Lubricate control arm and steering ball joints if equipped
with grease fittings.
Rotate tires, inspect tires for wear and measure tread
depth.1
Inspect and lubricate U-joints if equipped with grease
fittings.
Every
5,000 mi (8,000 km)
or six months
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months or 200 engine
hours.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
Replace spark plugs.
Every
60,000 mi
(96,000 km)
1 Rotate the front wheels on vehicles with dual rear wheels when specified. Rotate the
rear wheels if unusual wear is noted.
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Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Replace engine air filter.
Inspect frequently, service
as required
Replace cabin air filter.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every 5,000 mi (8,000 km)
Rotate tires, inspect tires for wear and measure tread
depth.1
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months Inspect and lubricate U-joints if equipped with grease
fittings.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
1 Rotate the front wheels on vehicles with dual rear wheels when specified. Rotate the
rear wheels if unusual wear is noted. Off-road operation
Inspect steering linkage, ball joints and U-joints, Lubricate
if equipped with grease fittings.
Inspect frequently, service
as required
Replace engine air filter.
Change engine oil and filter.
Every
5,000 mi (8,000 km)
or six months Replace cabin air filter.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Rotate tires, inspect tires for wear and measure tread
depth.1
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every
30,000 mi
(48,000 km)
1 Rotate the front wheels on vehicles with dual rear wheels when specified. Rotate the
rear wheels if unusual wear is noted.
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Exclusive use of E85 (Flex Fuel Vehicles Only)
If ran exclusively on E85, fill the fuel tank full with regular
unleaded fuel.
Every oil change interval
Exceptions
Axle and Transfer Case Maintenance
Axle(s) and transfer case (4X4 only) fluid
changes or level checks are not required
unless a leak is suspected or the assembly
has been submerged in water. During long
periods of trailer towing with outside
temperatures above 70°F (21°C) or at
wide-open throttle for long periods above
45 mph (72 km/h)
, change the rear axle
fluid every 30,000 mi (48,000 km) if the
rear axle is filled with non-synthetic fluid.
This interval can be waived and the
150,000 mi (240,000 km) service interval
can continue if the rear axle is filled with
75W140 synthetic gear fluid meeting Ford
specification WSL-M2C192-A, part number
XY-75W140-QL, or equivalent. Add friction
modifier XL-3 (EST-M2C118-A) or
equivalent for complete refill of
Traction-Lok rear axles. See
Capacities
and Specifications (page 467).
Additional Axle Maintenance for Dual
Rear Wheels
Change rear axle fluid every
250,000 mi
(400,000 km) under normal driving
conditions on all commercial applications.
When operating your vehicle at or near
maximum gross vehicle weights, change
the rear axle fluid every
60,000 mi
(96,000 km). In addition, follow this
60,000 mi (96,000 km) schedule when
operating your vehicle under the special
operating conditions where noted. California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 3,000 mi (5,000 km).
If the available API SM or SN oils are not
available, then the oil change interval is
2,000 mi (3,000 km)
.
Engine Air Filter and Cabin Air Filter
Replacement
The life of the engine air filter and cabin air
filter is dependent on exposure to dusty
and dirty conditions. Vehicles operated in
these conditions require frequent
inspection and replacement of the engine
air filter and cabin air filter.
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Zambia
PERCHLORATE
Certain components in your vehicle such
as airbag modules, seatbelt pretensioners
and remote control batteries may contain
perchlorate material. Special handling
may apply for service or vehicle end of life
disposal.
For more information visit:
www.dtsc.ca.gov/hazardouswaste/perchlorate.
REPLACEMENT PARTS
RECOMMENDATION
We have built your vehicle to the highest
standards using quality parts. We
recommend that you demand the use of
genuine Ford and Motorcraft parts
whenever your vehicle requires scheduled
maintenance or repair. You can clearly
identify genuine Ford and Motorcraft parts
by looking for the Ford, FoMoCo or
Motorcraft branding on the parts or their
packaging. Scheduled Maintenance and
Mechanical Repairs
One of the best ways for you to make sure
that your vehicle provides years of service
is to have it maintained in line with our
recommendations using parts that
conform to the specifications detailed in
this Owner
’s Manual.
Genuine Ford and Motorcraft parts meet
or exceed these specifications.
Collision Repairs
We hope that you never experience a
collision, but accidents happen sometimes.
Genuine Ford replacement collision parts
meet our stringent requirements for fit,
finish, structural integrity, corrosion
protection and dent resistance. During
vehicle development we validate that
these parts deliver the intended level of
protection as a whole system. A great way
to know for sure you are getting this level
of protection is to use genuine Ford
replacement collision parts.
Warranty on Replacement Parts
Genuine Ford and Motorcraft replacement
parts are the only replacement parts that
benefit from a Ford Warranty.
The Ford Warranty may not cover damage
caused to your vehicle as a result of failed
non-Ford parts.
For additional information, refer to the
terms and conditions of the Ford Warranty.
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SUNA Products and/or Services are
intended as an aid to personal motoring
and travel planning, and do not provide
comprehensive or accurate information on
all occasions. On occasions, you may
experience additional delay as a result of
using SUNA Products and/or Services. You
acknowledge that it is not intended, or
suitable, for use in applications where time
of arrival or driving directions may impact
the safety of the public or yourself.
4. Use of SUNA Products and Services
while driving
You, and other authorised drivers of the
vehicle in which SUNA Products and/or
Services are available or installed and
active, remain at all times responsible for
observing all relevant laws and codes of
safe driving. In particular, you agree to only
actively operate SUNA Products and/or
Services when the Vehicle is at a complete
stop and it is safe to do so.
5. Service Continuity and Reception of
the SUNA Traffic Channel
We will use reasonable endeavours to
provide the SUNA Traffic Channel 24 hours
a day, 365 days a year. The SUNA Traffic
Channel may occasionally be unavailable
for technical reasons or for planned
maintenance. We will try to perform
maintenance at times when congestion is
light. We reserve the right to withdraw
SUNA Products and/or Services at any
time.
Also, we cannot assure the uninterrupted
reception of the SUNA Traffic Channel
RDS-TMC signal at any particular location.
6. Limitation of Liability
Neither Intelematics (nor its suppliers or
the manufacturer of your device (the
“Suppliers”)) shall be liable to you or to
any third party for any damages either
direct, indirect, incidental, consequential
or otherwise arising out of the use of or
inability to use SUNA Products and/or Services even if Intelematics or a Supplier
has been advised of the possibility of such
damages. You also acknowledge that the
neither Intelematics nor any Supplier
guarantees nor make any warranties that
relate to the availability, accuracy or
completeness of SUNA Products and/or
Services, and to the extent which it is
lawful to do so, both Intelematics and each
Supplier excludes any warranties which
might otherwise be implied by any State
or Federal legislation in relation to SUNA
Products and/or Services.
7. Please Note
Great care has been taken in preparing this
manual. Constant product development
may mean that some information is not
entirely up-to-date. The information in this
document is subject to change without
notice.
EMISSION LAW
WARNING: Do not remove or alter
the original equipment floor covering or
insulation between it and the metal floor
of the vehicle. The floor covering and
insulation protect occupants of the
vehicle from the engine and exhaust
system heat and noise. On vehicles with
no original equipment floor covering
insulation, do not carry passengers in a
manner that permits prolonged skin
contact with the metal floor. Failure to
follow these instructions may result in
fire or personal injury.
U.S. federal laws and certain state laws
prohibit removing or rendering inoperative
emission control system components.
Similar federal or provincial laws may
apply in Canada. We do not approve of any
vehicle modification without first
determining applicable laws.
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Tampering with emissions
control systems including
related sensors or the Diesel
Exhaust Fluid system can result in reduced
engine power and the illumination of the
service engine soon light.
Tampering With a Noise Control
System
Federal laws prohibit the following acts:
• Removal or rendering inoperative by
any person other than for purposes of
maintenance.
• Repair or replacement of any device or
element of the design incorporated into
a new vehicle for the purpose of noise
control prior to its sale or delivery to
the ultimate purchaser or while it is in
use.
• The use of the vehicle after any person
removes or renders inoperative any
device or element of the design.
The U.S. Environmental Protection Agency
may presume to constitute tampering as
follows:
• Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer
specifications.
If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
• A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator. •
A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
• Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: Some vehicles have a lifetime fuel
filter that is integrated with the fuel tank.
Regular maintenance or replacement is not
needed.
Note: If these checks do not help you
correct the concern, have your vehicle
checked as soon as possible.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lb
(4,536 kg) Gross Vehicle Weight Rating
(GVWR). The preceding statements
concerning prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lb (4,536 kg)
GVWR.
EXPORT UNIQUE OPTIONS
For your particular global region, your
vehicle may be equipped with features and
options that are different from the features
and options that are described in this
Owner ’s Manual. A market unique
supplement may be supplied that
complements this book. By referring to the
market unique supplement, if provided,
you can properly identify those features,
recommendations and specifications that
are unique to your vehicle. This Owner ’s
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Garage Door Opener Precautions..........176
Garage Door Opener Radio Frequencies..................................................179
General Maintenance Information
........622
Glasses Holder..............................................190
Locating the Glasses Holder.......................... 190
Glossary of Tire Terminology..................435
Glove Compartment
....................................187
Locking the Glove Compartment.................187
Opening the Glove Compartment................187
H
Headlamp Adjusting See: Adjusting the Headlamps....................... 411
Headlamps
......................................................118
Headlamp Indicators......................................... 118
Using the High Beam Headlamps.................118
Headlamps – Troubleshooting
................118
Headlamps – Frequently Asked
Questions.......................................................... 118
Heated Seats
.................................................165
Heated Seat Precautions................................ 165
Switching the Heated Seats On and Off....................................................................... 165
Heating See: Climate Control - Vehicles With:
Automatic Temperature Control.............149
See: Climate Control - Vehicles With: Manual Temperature Control.................................... 154
Hill Descent Control...................................254 Hill Descent Control –
Troubleshooting............................................ 255
Hill Descent Control Indicator.................254
Hill Descent Control Precautions..........254
Hill Descent Control – Troubleshooting........................................255
Hill Descent Control – Information Messages......................................................... 255
Hill Start Assist
.............................................246
Hill Start Assist – Troubleshooting.............246
Hill Start Assist Precautions...................246
Hill Start Assist – Troubleshooting........................................246
Hill Start Assist – Information Messages......................................................... 246
Hitches.............................................................323 Fifth-Wheel Trailer Hitch................................. 325Hooking Up a Trailer Using a
Weight-Distributing Hitch.......................... 324
Installing a Hitch................................................ 323
Hood Lock See: Opening and Closing the Hood..........396
Horn....................................................................112
How Does 911 Assist Work
..........................67
How Does Adaptive Cruise Control Work...............................................................272
How Does Blind Spot Information System Work
..............................................293
How Does Cross Traffic Alert Work..............................................................298
How Does Drive Mode Control Work...............................................................281
How Does Driver Alert Work...................309
How Does Easy Entry and Exit Work.................................................................93
How Does Four-Wheel Drive Work
.......228
How Does Hill Descent Control Work..............................................................254
How Does Hill Start Assist Work
...........246
How Does Pre-Collision Assist Work...............................................................301
How Does Stability Control Work
.........249
How Does the 360 Degree Camera Work..............................................................266
How Does the Diesel Particulate Filter Work................................................................212
How Does the Electronic Locking Differential Work
.......................................237
How Does the Garage Door Opener Work................................................................176
How Does the Lane Keeping System Work..............................................................286
How Does the Rear Occupant Alert System Work.................................................171
How Does the Safety Canopy ™
Work.................................................................58
How Does the Selective Catalytic Reduction System Work
..........................217
How Does Traction Control Work..........247
How Does Trailer Backup Assistance Work..............................................................339
How Does Trailer Reverse Guidance Work...............................................................357
How Does Trailer Sway Control Work..............................................................338
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Preparing the Vehicle......................................
380
K
Keyless Entry....................................................87
Keyless Entry – Troubleshooting................... 88
Keyless Entry Keypad...................................89 Keyless Entry Keypad –
Troubleshooting............................................... 91
Keyless Entry Keypad Limitations
...........89
Keyless Entry Keypad Master Access Code.................................................................89
Keyless Entry Keypad Personal Access Codes..............................................................90
Keyless Entry Keypad – Troubleshooting
...........................................91
Keyless Entry Keypad – Frequently Asked
Questions............................................................ 91
Keyless Entry Limitations............................87
Keyless Entry Settings
..................................87
Keyless Entry – Troubleshooting.............88 Keyless Entry – Frequently Asked
Questions........................................................... 88
Keys and Remote Controls........................69 Keys and Remote Controls –
Troubleshooting............................................... 76
Keys and Remote Controls – Troubleshooting...........................................76
Keys and Remote Controls – Information Messages............................................................ 76
L
Lane Keeping System Indicators...........289
Lane Keeping System................................286 Alert Mode........................................................... 288
Lane Keeping System – Troubleshooting............................................ 290
Lane Keeping System Limitations........286
Lane Keeping System Precautions................................................286
Lane Keeping System – Troubleshooting.......................................290
Lane Keeping System – Frequently Asked Questions......................................................... 291
Lane Keeping System – Information Messages......................................................... 290Launching or Retrieving a Boat or
Personal Watercraft
................................330
Live Traffic......................................................610
Switching Live Traffic On and Off................610
What Is Live Traffic............................................ 610
Load Carrying
..................................................311
Load Carrying Precautions.........................311
Loading Your Trailer....................................329
Locating the 360 Degree Cameras.......................................................266
Locating the Auxiliary Switches.............618
Locating the Auxiliary Switch Wiring.............................................................618
Locating the Blind Spot Information System Sensors
........................................294
Locating the Brake Fluid Reservoir.......240
Locating the Cross Traffic Alert Sensors........................................................299
Locating the Keyless Entry Keypad.........89
Locating the Memory Function Buttons
...........................................................174
Locating the Power Outlet........................182
Locating the Pre-Collision Assist Sensors........................................................303
Locating the Rear View Camera............263
Locating the Safety Compliance Certification Labels
...................................312
Locating the Tire label...............................429
Locating the USB Ports.............................180
Locating the Wireless Accessory Charger..........................................................185
Locating Your Vehicle...................................70
Locking and Unlocking the Tailgate........94
Locking the Rear Window Controls........127
M
Maintenance.................................................396 Engine Air Filter.................................................. 405
Engine Oil............................................................. 400
Exterior Bulbs....................................................... 412
Interior Bulbs........................................................ 419
Maintenance Precautions........................396
Making and Receiving a Phone Call................................................................604
Manually Dimming the Interior Mirror..............................................................128
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Manually Shifting Gears............................225
Shifting Using the Buttons on the Selector
Lever................................................................... 225
Manual Seats
.................................................159
Adjusting the Head Restraint......................... 159
Adjusting the Lumbar Support....................... 161
Adjusting the Seat Backrest............................ 161
Folding the Seats............................................... 168
Head Restraint Components......................... 159
Installing the Head Restraint......................... 160
Moving the Seat Backward and Forward............................................................. 160
Removing the Head Restraint....................... 160
Unfolding the Seats.......................................... 168
Massage Seats
..............................................164
Adjusting the Massage Seat Settings.........164
Massage Seat Limitations.............................. 164
Memory Function
..........................................174
Memory Function Precautions.................174
Mislock...............................................................84 Mislock Limitations............................................. 84
Switching Mislock On and Off........................ 84
What Is Mislock.................................................... 84
Mobile Communications Equipment..................................................685
Mobile Device Data - Vehicles With: SYNC 3
.............................................................27
Mobile Device Data - Vehicles With: SYNC 4.............................................................27
Moonroof Bounce-Back
.............................132
Overriding Moonroof Bounce-Back.............132
What Is Moonroof Bounce-Back.................. 132
Moonroof
..........................................................131
Moonroof Bounce-Back................................... 132
Motorcraft Parts - 6.2L.............................469
Motorcraft Parts - 6.7L Diesel..................471
Motorcraft Parts - 7.3L
...............................472
Muting the Audio.........................................526
MyKey Settings................................................77 Configurable MyKey Settings........................... 77
Non-Configurable MyKey Settings.................77
MyKey – Troubleshooting..........................80 MyKey – Frequently Asked Questions.........82
MyKey – Information Messages..................... 80
MyKey ™
..............................................................77
MyKey Settings...................................................... 77
MyKey – Troubleshooting................................. 80N
Navigation Map Updates
..........................610
Navigation.......................................................574
Adjusting the Map.............................................. 610
Live Traffic............................................................. 610
Route Guidance................................................... 611
Setting a Destination........................................ 610
Waypoints.............................................................. 611
Normal Scheduled Maintenance - Diesel
.............................................................625
Normal Scheduled Maintenance - Gasoline.......................................................628
O
Off-Road Driving...........................................371 After Driving Your Vehicle Off-Road............372
Basic Off-Road Driving Techniques.............371
Driving Through Water Limitations..............372
What Is Off-Road Driving................................. 371
Opening and Closing the Flip Key............69
Opening and Closing the Hood.............396
Opening and Closing the Moonroof.......131
Opening and Closing the Sliding Windows........................................................127
Opening and Closing the Sun Shade
..............................................................131
Opening and Closing the Windows.......126
Opening the Tailgate....................................94 Opening the Tailgate From Inside Your
Vehicle................................................................. 99
Opening the Tailgate From Outside Your Vehicle................................................................. 94
Opening the Tailgate Using the Remote Control................................................................ 99
Operating the Doors From Inside Your Vehicle.............................................................83
Individually Unlocking and Locking the Doors Using the Locking Button................83
Opening the Doors From Inside Your Vehicle................................................................. 84
Operating the Doors From Outside Your Vehicle.............................................................83
Unlocking and Locking the Doors Using the Key Blade............................................................ 83
Unlocking and Locking the Doors Using the Remote Control............................................... 83
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