brake FORD TAURUS 2002 4.G Workshop Manual

BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
scheduled maintenance guide for
the service interval schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid from
a clean un-opened container until
the level reaches MAX. Do not fill
above this line.
4. Use only a DOT 3 brake fluid
certified to meet Ford specification ESA-M6C25±A. Refer toLubricant
specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
If you use a brake fluid that is not DOT 3, you will cause
permanent damage to your brakes.
Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
MAX
Maintenance and Specifications
225

TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10ÉC (50ÉF).
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
Maintenance and Specifications
226

Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design (e.g., ªAll Terrainº, etc.),
as originally offered by Ford.
Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier for the driver to lose
control and roll over.
Tires that are larger or smaller than your vehicle's original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use snow tires and chains, it is
recommended that steel wheels are used of the same size and
specifications as those originally installed.
Follow these guidelines when using snow tires and chains:
²Use only cable type chains offered by Ford as an accessory or
equivalent. SAE class ªSº or other conventional link type chains may
cause damage to the vehicle's wheel house and/or body.
²Install cable chains securely, verifying that the cables do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the cables rub or bang against your
vehicle, stop and re-tighten the cables. If this does not work, remove
the cables to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire cables when they are no longer needed. Do not use
tire cables on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and cables.
²Do not exceed 48 km/h (30 mph) with tire cables on your vehicle.
Maintenance and Specifications
231

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
coolant
1Motorcraft
Premium
Engine Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L V6 Vulcan
engine11.0L
(11.6 quarts)
3.0L V6 Duratec
engine10.0L
(10.6 quarts)
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium
Motor Oil3.0L V6 Vulcan
engine4.25L
(4.5 quarts)
3.0L V6 Duratec
engine5.2L
(5.5 quarts)
Fuel tank
capacityN/A All vehicles 68.1L
(18.0 gallons)
Power steering
fluidMotorcraft
MERCONt
AT F3.0L V6 Vulcan
engineFill to line on
reservoir
3.0L V6 Duratec
engineFill to line on
reservoir
Automatic
transaxle -
4F50NMotorcraft
MERCONtV
AT F3.0L V6 Vulcan
engine12.8L
(13.5 quarts)
3.0L V6 Duratec
engine12.7L
(13.4 quarts)
Automatic
transaxle -
AX4SMotorcraft
MERCONtV
AT F3.0L V6 Vulcan
engine11.6L
(12.2 quarts)
Windshield
washer fluid -
FrontUltra-Clear
Windshield
Washer
ConcentrateAll 2.8L
(94.7 oz.)
Maintenance and Specifications
233

Fluid Ford Part
NameApplication Capacity
Windshield
washer fluid -
RearUltra-Clear
Windshield
Washer
ConcentrateWagon 1.8L
(60.9 oz.)
1Add the coolant type originally equipped in your vehicle.
LUBRICANT SPECIFICATIONS
ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch, seat
tracks, trunk
and liftgate
latchesMulti-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Automatic
transaxle (AX4S
and 4F50N
1)Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M2C258±A1
Maintenance and Specifications
234

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, frame and transaxle.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
239

A
Accessory delay ..........................70
Air bag supplemental
restraint system ........121±122, 126
and child safety seats ............124
description ......................122, 126
disposal ....................................128
driver air bag ..........121, 125, 127
indicator light ...................12, 125
operation .................121, 125, 127
passenger air bag ...121, 125, 127
side air bag ..............................126
Air cleaner filter .......................232
Air conditioning ..........................43
manual heating and air
conditioning system .................40
Air filter, cabin ............................50
Antifreeze
(see Engine coolant) ................207
Anti-lock brake system
(see Brakes) ......................143±144
Anti-theft system ........................98
arming the system ....................98
disarming a triggered
system .......................................99
warning light .............................14
Automatic transaxle .................148
driving with .............................150
fluid, adding ............................226
fluid, checking ........................226
fluid, refill capacities ..............233
fluid, specification ..................236
Auxiliary power point .................69
Axle
lubricant specifications ..........234B
Battery .......................................205
acid, treating emergencies .....205
charging system
warning light .............................12
jumping a disabled battery ....172
maintenance-free ....................205
replacement,
specifications ..........................232
servicing ..................................205
Belt minder ...............................116
Brakes ........................................143
anti-lock ...........................143±144
anti-lock brake system
(ABS) warning light .........12, 144
brake warning light ..................12
fluid, checking and adding ....225
fluid, refill capacities ..............233
fluid, specifications .........234, 236
lubricant
specifications ..................234, 236
parking ....................................145
pedals (see Power
adjustable foot pedals) ............74
shift interlock ..........................148
Break-in period .............................6
C
Capacities for refilling fluids ....233
Cargo area shade ........................83
Cargo cover .................................82
Cargo net ...............................81±82
CD changer .................................35
Cellular telephone (see your
Cellular Phone Guide) ................79
Certification Label ....................238
Index
243

high beam ...........................14, 52
replacing bulbs .........................58
turning on and off ....................51
warning chime ..........................15
Heating ........................................43
heating and air conditioning
system .......................................40
Hood ..........................................198
I
Ignition ...............................138, 236
Infant seats
(see Safety seats) .....................130
Inspection/maintenance
(I/M) testing ..............................223
Instrument panel
cleaning ...................................193
cluster ................................10, 193
lighting up panel
and interior ...............................52
J
Jack ............................................168
positioning ...............................168
storage .....................................168
Jump-starting your vehicle ......172
K
Keyless entry system .................91
autolock .....................................94
keypad .......................................91
locking and unlocking doors ....93
programming entry code .........92
Keys .................................94±95, 97
key in ignition chime ...............15
positions of the ignition .........138L
Lamps
autolamp system .......................51
bulb replacement
specifications chart ..................56
cargo lamps ...............................52
daytime running light ...............51
headlamps .................................51
headlamps, flash to pass ..........52
instrument panel, dimming .....52
interior lamps .....................54, 56
replacing
bulbs ..................56, 58, 60±62, 64
Lane change indicator
(see Turn signal) ........................54
Liftgate ..................................81, 88
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 144
anti-theft ...................................14
brake ..........................................12
charging system ........................12
check coolant ............................14
cruise indicator .........................13
door ajar ....................................14
fuel cap light .............................11
high beam .................................14
low coolant ................................13
low fuel ......................................13
oil pressure ...............................13
safety belt .................................12
service engine soon ..................10
speed control ............................78
traction control active ..............13
turn signal indicator .................14
Load limits .................................153
GAWR ......................................153
GVWR ......................................153
trailer towing ..........................153
Index
246

Locks
autolock .....................................94
childproof ..................................85
doors ..........................................85
Lubricant
specifications .....................234, 236
Lumbar support, seats .............101
M
Mirrors .........................................68
automatic dimming
rearview mirror .........................71
heated ........................................74
side view mirrors (power) .......73
Moon roof ....................................78
Motorcraft parts ................218, 232
O
Octane rating ............................216
Odometer .....................................17
Oil (see Engine oil) ..................202
Overdrive ...................................149
P
Panic alarm feature, remote
entry system ................................88
Parking brake ............................145
Parts (see Motorcraft parts) ....232
Pedals (see Power
adjustable foot pedals) ...............74
Power distribution box
(see Fuses) ...............................166
Power door locks ........................85
Power steering ..........................147fluid, checking and adding ....224
fluid, refill capacity ................233
fluid, specifications .........234, 236
R
Rear window defroster ...............50
Relays ................................162, 168
Remote entry system ...........87±88
illuminated entry ................90±91
locking/unlocking doors ..........85,
87±88
opening the trunk .....................88
panic alarm ...............................88
replacement/additional
transmitters ...............................89
replacing the batteries .............89
Roof rack .....................................84
S
Safety belts (see Safety
restraints) ....15, 105, 108±111, 113
Safety defects, reporting ..........188
Safety restraints ........105, 108±114
belt minder .............................116
cleaning the safety
belts .................................120, 195
extension assembly ................120
for adults .........................109±111
for children .....................128±129
lap belt ....................................113
warning light
and chime ......12, 14±15, 115±116
Safety seats for children ..........130
Seat belts
(see Safety restraints) .............105
Seats ..........................................101
child safety seats ....................130
cleaning ...................................194
Index
247