engine FORD TAURUS 2002 4.G Manual PDF

TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10ÉC (50ÉF).
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
Maintenance and Specifications
226

MOTORCRAFT PART NUMBERS
Component 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Air filter
element
1FA-1683 FA-1683 FA-1683
Fuel filter FG-1006 FG-1006 FG-1006
Battery
(standard)BXT-36R BXT-36R BXT-36R
Battery
(optional)BXT-36R N/A N/A
Oil filter FL-400-S FL-400-S FL-820-S
PCV valve EV-228 EV-228 EV-243
Spark plugs
2AWSF-32PP3AGSF-22PP3AWSF-32F
1Do not use oil-impregnated air filter elements. Failure to use the correct
air filter element may result in severe engine damage. The customer
warranty may be voided for any damage to the engine if the correct air
filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
Maintenance and Specifications
232

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
coolant
1Motorcraft
Premium
Engine Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L V6 Vulcan
engine11.0L
(11.6 quarts)
3.0L V6 Duratec
engine10.0L
(10.6 quarts)
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium
Motor Oil3.0L V6 Vulcan
engine4.25L
(4.5 quarts)
3.0L V6 Duratec
engine5.2L
(5.5 quarts)
Fuel tank
capacityN/A All vehicles 68.1L
(18.0 gallons)
Power steering
fluidMotorcraft
MERCONt
AT F3.0L V6 Vulcan
engineFill to line on
reservoir
3.0L V6 Duratec
engineFill to line on
reservoir
Automatic
transaxle -
4F50NMotorcraft
MERCONtV
AT F3.0L V6 Vulcan
engine12.8L
(13.5 quarts)
3.0L V6 Duratec
engine12.7L
(13.4 quarts)
Automatic
transaxle -
AX4SMotorcraft
MERCONtV
AT F3.0L V6 Vulcan
engine11.6L
(12.2 quarts)
Windshield
washer fluid -
FrontUltra-Clear
Windshield
Washer
ConcentrateAll 2.8L
(94.7 oz.)
Maintenance and Specifications
233

Fluid Ford Part
NameApplication Capacity
Windshield
washer fluid -
RearUltra-Clear
Windshield
Washer
ConcentrateWagon 1.8L
(60.9 oz.)
1Add the coolant type originally equipped in your vehicle.
LUBRICANT SPECIFICATIONS
ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch, seat
tracks, trunk
and liftgate
latchesMulti-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Automatic
transaxle (AX4S
and 4F50N
1)Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M2C258±A1
Maintenance and Specifications
234

ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS
-M97B51±A1
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
Maintenance and Specifications
235

ENGINE DATA
Engine 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Cubic inches 182 182 183
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.07-1.17 mm
(0.042-0.046
inch)1.07-1.17 mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.7:1 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Sedan mm (in) Wagon mm (in)
(1) Overall length 5 020 (197.6) 5 022 (197.7)
(2) Overall width 1 855 (73.0) 1 855 (73.0)
(3) Overall height 1 426 (56.1) 1 468 (57.8)
(4) Wheelbase 2 757 (108.5) 2 757 (108.5)
(5) Track - Front 1 566 (61.6) 1 566 (61.6)
(5) Track - Rear 1 577 (62.1) 1 570 (61.8)
Maintenance and Specifications
236

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, frame and transaxle.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
239

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford's rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60 000 km (36 000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Vehicle Security
Remote keyless entry
Styled wheel locks
Vehicle security systems
Comfort and convenience
Air filtration
Cargo nets
Cargo organizers
Cargo tray
Cargo shades (wagon)
Engine block heaters
Remote start
Accessories
240

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
242

A
Accessory delay ..........................70
Air bag supplemental
restraint system ........121±122, 126
and child safety seats ............124
description ......................122, 126
disposal ....................................128
driver air bag ..........121, 125, 127
indicator light ...................12, 125
operation .................121, 125, 127
passenger air bag ...121, 125, 127
side air bag ..............................126
Air cleaner filter .......................232
Air conditioning ..........................43
manual heating and air
conditioning system .................40
Air filter, cabin ............................50
Antifreeze
(see Engine coolant) ................207
Anti-lock brake system
(see Brakes) ......................143±144
Anti-theft system ........................98
arming the system ....................98
disarming a triggered
system .......................................99
warning light .............................14
Automatic transaxle .................148
driving with .............................150
fluid, adding ............................226
fluid, checking ........................226
fluid, refill capacities ..............233
fluid, specification ..................236
Auxiliary power point .................69
Axle
lubricant specifications ..........234B
Battery .......................................205
acid, treating emergencies .....205
charging system
warning light .............................12
jumping a disabled battery ....172
maintenance-free ....................205
replacement,
specifications ..........................232
servicing ..................................205
Belt minder ...............................116
Brakes ........................................143
anti-lock ...........................143±144
anti-lock brake system
(ABS) warning light .........12, 144
brake warning light ..................12
fluid, checking and adding ....225
fluid, refill capacities ..............233
fluid, specifications .........234, 236
lubricant
specifications ..................234, 236
parking ....................................145
pedals (see Power
adjustable foot pedals) ............74
shift interlock ..........................148
Break-in period .............................6
C
Capacities for refilling fluids ....233
Cargo area shade ........................83
Cargo cover .................................82
Cargo net ...............................81±82
CD changer .................................35
Cellular telephone (see your
Cellular Phone Guide) ................79
Certification Label ....................238
Index
243