maintenance FORD TAURUS 2009 5.G Workshop Manual

TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is in the add range or does not
show at all on the dipstick.
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Correct fluid level
The transmission fluid should be checked at normal operating
temperature 149°F (65°C) on a level surface. The normal operating
temperature can be reached after approximately 20 miles (30 km) of
driving.
The transmission fluid should be
within the cross-hatch area if at
normal operating temperature 149°F
(65°C).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint
(250 ml) increments through the
filler tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
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AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Changing the air filter element
1. Release the clamps that secure
the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the air filter housing.
4. Wipe the air filter housing and
cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter element edges between the air filter
housing and cover. This could cause filter damage and allow unfiltered
air to enter the engine if not properly seated.
6. Replace the air filter housing
cover and secure the clamps. Be
sure that the air cleaner cover tabs
are engaged into the slots of the air
cleaner housing.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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MOTORCRAFT PART NUMBERS
Component 3.5L V6 Engine
Engine air filter element FA-1884
Battery BXT-59
Oil filter FL-400-SB12
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidBetween MAX and
MIN on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door latch, hood latch,
auxiliary hood latch,
seat tracks, trunk and
liftgate latches— Multi-Purpose GreaseXG-4 or XL-5 /
ESA-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Automatic transmission
fluid10.0 quarts
(9.5L)
1
Motorcraft
MERCONVATF
2
XT-5-QM /
MERCONV
Rear differential (AWD)
fluid2.4 pints (1.15L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Power Transfer Unit
(PTU) fluid (AWD)
5
18 ounces (0.53L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A
Engine oil 5.5 quarts (5.2L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
3
XO-5W20-QSP (US)
CXO-5W20- LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine coolant11.1 quarts
(10.5L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
4
VC-7-B /
WSS-M97B51-A1
Power steering fluidBetween MAX and
MIN on reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Windshield washer fluidTop-off fluid as
neededMotorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank20.5 gallons
(77.6L) AWD,
PZEV AWD and
PZEV FWD——
20.0 gallons
(75.7L) (FWD)
1Approximate dry fill capacity. Actual amount may vary during fluid changes.2Automatic transmissions that require MERCONV should only use MERCONV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.3Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.4Add the coolant type originally equipped in your vehicle.5See your authorized dealer for fluid level checking or filling.
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ENGINE DATA
Engine 3.5L-DOHC V6 engine
Displacement 3.5L
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap 0.052–0.056 inch (1.32–1.42 mm)
Ignition system Coil on plug
Compression ratio 10.3:1
Engine drivebelt routing
1. Short drivebelt is on first pulley groove closest to engine.
2. Long drivebelt is on second pulley groove farthest from engine.
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
6F 6–Speed Automatic Transmission J
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A
Accessory delay ..........................99
AdvanceTrac ..............................236
Air cleaner filter ...............322–323
Air conditioning ....................76, 78
Airbag supplemental restraint
system ........................167, 176, 178
and child safety seats ............169
description ..............167, 176, 178
disposal ....................................182
driver airbag ............169, 177, 179
indicator light .................175, 181
operation .................169, 177, 179
passenger airbag .....169, 177, 179
side airbag ...............................176
All Wheel Drive (AWD),
driving off road .........................247
Antifreeze
(see Engine coolant) ................302
Anti-lock brake system
(see Brakes) ..............................234
Anti-theft system ..............139, 143
arming the system ..................143
disarming a triggered
system .....................................144
Audio system
(see Radio) ......................18, 22, 29
Automatic transaxle
fluid, refill capacities ..............324
fluid, specification ..................324
Automatic transmission
driving an automatic
overdrive .................................242
fluid, adding ............................320
fluid, checking ........................320
Auxiliary input jack (Line in) ....37
B
Battery .......................................299acid, treating emergencies .....299
jumping a disabled battery ....270
maintenance-free ....................299
replacement, specifications ...323
servicing ..................................299
Belt-Minder.............................162
Booster seats .............................195
Brakes ........................................234
anti-lock ...................................234
anti-lock brake system (ABS)
warning light ...........................235
fluid, checking and adding ....319
fluid, refill capacities ..............324
fluid, specifications .................324
lubricant specifications ..........324
parking ....................................235
shift interlock ..........................241
Bulbs ............................................87
C
Capacities for refilling fluids ....324
Cargo cover ...............................121
Cargo net ...................................122
Cell phone use ..............................8
Changing a tire .........................262
Child safety seats ......................186
attaching with tether straps ..192
in front seat ............................187
in rear seat ..............................187
LATCH .....................................190
recommendations ...................184
Child safety seats - booster
seats ...........................................195
Cleaning your vehicle
engine compartment ..............287
instrument panel ....................289
interior .....................................289
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Index
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