check engine FORD THUNDERBIRD 2002 11.G Owner's Manual

When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
²Place approved fuel container on the ground.
²DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
²Keep the fuel pump nozzle in contact with the fuel container while
filling.
²DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªCheck Fuel Capº indicator comes on and stays on after you start
the engine, the fuel filler cap may not be properly installed. Turn off the
engine, remove the fuel filler cap, align the cap properly and reinstall it.
Maintenance and specifications
211

Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªPremiumº
unleaded gasoline. If the problems persist, see your dealer or a qualified
service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world's automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers' Choiceylogo.
Cleaner air
Ford endorses the use of reformulated ªcleaner-burningº gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªCheck Engineº indicator may come on. For more information on
the ªCheck Engineº indicator, refer to theInstrument Cluster
chapter.
Maintenance and specifications
213

²Idling for long periods of time (greater than one minute) may waste
fuel.
²Anticipate stopping; slowing down may eliminate the need to stop.
²Sudden or hard accelerations may reduce fuel economy.
²Slow down gradually.
²Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
²Revving the engine before turning it off may reduce fuel economy.
²Using the air conditioner or defroster may reduce fuel economy.
²You may want to turn off the speed control in hilly terrain if
unnecessary shifting between fourth and fifth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
²Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
²Resting your foot on the brake pedal while driving may reduce fuel
economy.
²Combine errands and minimize stop-and-go driving.
Maintenance
²Keep tires properly inflated and use only recommended size.
²Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
²Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
²Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
²Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
²Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
Maintenance and specifications
216

The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the ªCheck Engineº light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
Maintenance and specifications
218

If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Refer to the scheduled maintenance guide for the service interval
schedules. If adding fluid is necessary, use only MERCONtAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
MAX
MIN
MAX
MIN
Maintenance and specifications
219

TRANSMISSION FLUID
Checking automatic transmission fluid
The 5R55N transmission does not have a transmission fluid dipstick.
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Before adding any fluid, make sure the correct type is used. Use only
MERCONtV automatic transmission fluid. The type of fluid used is
indicated on the transmission fluid pan, extension housing and also in
theLubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage and void the warranty.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Maintenance and specifications
221

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Maintenance and specifications
234

A
Accessory delay ..........................64
Air bag supplemental restraint
system ................................109, 119
and child safety seats ............110
description ......................109, 119
disposal ....................................122
driver air bag ..................111, 120
indicator light ...........12, 113, 121
operation .........................111, 120
passenger air bag ...........111, 120
passenger deactivation
switch ......................................114
side air bag ..............................119
Air cleaner filter .......221±222, 227
Air conditioning ..........................35
Air filter, cabin ............................48
Antifreeze
(see Engine coolant) ................202
Anti-lock brake system
(see Brakes) ......................136±137
Anti-theft system ........................94
arming the system ....................94
disarming a triggered system ..94
Automatic transmission
driving an automatic
overdrive .................................141
fluid, adding ............................221
fluid, checking ........................221
fluid, refill capacities ..............228
fluid, specification ..................231
Auxiliary power point .................63
Axle
lubricant specifications ..229, 231
refill capacities ........................228B
Battery .......................................200
acid, treating emergencies .....200
charging system warning
light ............................................13
jumping a disabled battery ....169
maintenance-free ....................200
replacement, specifications ...227
servicing ..................................200
Belt minder ...............................104
Brakes ........................................136
anti-lock ...........................136±137
anti-lock brake system
(ABS) warning light .........12, 137
brake warning light ..................12
fluid, checking and adding ....220
fluid, refill capacities ..............228
fluid, specifications .........229, 231
lubricant specifications ..229, 231
parking ....................................138
shift interlock ..........................140
Break-in period .............................6
C
Capacities for refilling fluids ....228
Cassette tape player ...................19
Certification Label ....................233
Child safety restraints ..............122
child safety belts ....................122
Child safety seats ......................123
attaching with tether straps ..127
in front seat ............................125
in rear seat ..............................125
LATCH .....................................130
Cleaning your vehicle
engine compartment ..............188
exterior ....................................192
Index
237

instrument cluster lens ..........191
instrument panel ....................191
interior .....................................191
plastic parts ....................189±190
safety belts ..............................192
washing ....................................187
waxing .....................................187
wheels ......................................188
windows ..................................192
wiper blades ............................190
Clock ............................................33
Console ........................................83
Controls
power seat .................................97
steering column ........................70
Convertible ..................................72
cleaning .....................................76
installation of the boot .............73
lowering the convertible top ...72
raising the convertible top ......74
Coolant
checking and adding ..............202
coolant temperature light ........13
refill capacities ................206, 228
specifications ..................229, 231
Cruise control (see Speed
control) ........................................66
Customer Assistance ................153
Ford accessories for your
vehicle .....................................193
Ford Extended Service
Plan ..........................................179
Getting assistance outside
the U.S. and Canada ..............183
Getting roadside assistance ...153
Getting the service
you need .................................177
Ordering additional owner's
literature .................................184The Dispute Settlement
Board .......................................180
Utilizing the
Mediation/Arbitration
Program ...................................183
D
Daytime running lamps
(see Lamps) ................................49
Defrost
rear window ..............................48
Dipstick
automatic
transmission fluid ...................221
engine oil .................................197
Doors
door ajar warning .....................15
lubricant specifications ..........229
Driving under special
conditions
through water .........................146
Dual automatic temperature
control (DATC) ...........................35
E
Emergencies, roadside
jump-starting ..........................169
Emission control system ..........217
Engine ........................................231
check engine/service engine
soon light ..................................10
cleaning ...................................188
coolant .....................................202
fail-safe coolant ......................207
idle speed control ...................200
lubrication
specifications ..................229, 231
Index
238

refill capacities ........................228
service points ..........................196
starting after a collision .........154
Engine block heater .................135
Engine fan .................................208
Engine oil ..................................197
checking and adding ..............197
dipstick ....................................197
filter, specifications ........199, 227
recommendations ...................199
refill capacities ........................228
specifications ..................229, 231
Exhaust fumes ..........................135
F
Fail safe cooling ........................207
Floor mats ...................................83
Fluid capacities .........................228
Fuel ............................................209
calculating fuel economy .......214
cap .....................................11, 211
capacity ...................................228
choosing the right fuel ...........212
comparisons with EPA fuel
economy estimates .................217
detergent in fuel .....................213
filling your vehicle
with fuel ..................209, 211, 214
filter, specifications ........214, 227
fuel pump shut-off switch .....154
gauge .........................................17
improving fuel economy ........214
low fuel warning light ..............14
octane rating ...................212, 231
quality ......................................213
running out of fuel .................213
safety information relating to
automotive fuels .....................209Fuses ..................................156±157
G
Gas cap (see Fuel cap) ......11, 211
Gas mileage (see Fuel
economy) ...................................214
Gauges .........................................16
engine coolant temperature
gauge .........................................16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................146
definition .................................146
driving with a heavy load ......146
location ....................................146
GVWR (Gross Vehicle Weight
Rating) .......................................146
calculating ...............................146
definition .................................146
driving with a heavy load ......146
location ....................................146
H
Hazard flashers .........................154
Head restraints ...........................95
Headlamps ...................................49
aiming ........................................51
autolamp system .......................49
bulb specifications ....................53
daytime running lights .............49
flash to pass ..............................50
high beam .................................15
replacing bulbs .........................54
Index
239