oil FORD THUNDERBIRD 2002 11.G Owners Manual

Maintenance and specifications 195
Hood 196
Engine compartment 196
Engine oil 197
Battery 200
Fuel information 209
Air filter(s) 221
Part numbers 227
Refill capacities 228
Lubricant specifications 229
Engine data 231
Vehicle dimensions 231
Accessories 235
Index 237
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notice and without incurring obligation.
Copyright 2001 Ford Motor Company
Table of contents
3

Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel cap
Introduction
9

Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to theSeating
and safety restraintschapter.
Engine coolant temperature
Illuminates when the engine coolant
temperature is high. Stop the
vehicle as soon as safely possible,
switch off the engine and let it cool.
Never remove the coolant
recovery cap while the
engine is running or hot.
Refer toEngine coolantin theMaintenance and specifications
chapter. If light stays on or continues to turn on after the vehicle warms
up, have your vehicle serviced.
Engine oil pressure
Illuminates when the oil pressure
falls below the normal range. Check
the oil level and add oil if needed.
Refer toEngine oilin the
Maintenance and specifications
chapter.
Charging system
Illuminates when the battery is not
charging properly.
Instrument cluster
13

5. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
6. Without turning, remove the old
bulb from the lamp assembly by
pulling it straight out of the lamp
assembly.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children's reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb
to break the next time the headlamps are operated.
NOTE:If the bulb is accidentally touched, it should be cleaned with
rubbing alcohol before being used.
1. With the flat side of the new bulb's plastic base facing upward, insert
the glass end of the bulb into the lamp assembly. Turn the bulb left or
right to align the grooves in the plastic base with the tabs in the lamp
assembly. When the grooves are aligned, push the bulb into the lamp
assembly until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base and lock the ring
by rotating clockwise until it snaps into place.
3. Connect the electrical connector to the bulb.
4. Install the headlamp on vehicle by aligning the lamp on the vehicle,
push rearward to fully seat the lamp assembly and install the screw on
the headlamp.
5. Push the two retainer pins down.
6. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lights
55

Passenger compartment fuse panel
The fuse panel is located on the right-hand side kick panel. Remove the
panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
1 5A Starter Relay Coil
2 5A Radio Start Signal
3 5A ABS Module
4 5A PCM Coil, Cluster and Fuel Pump Relay
5 5A Autolamp System, FEM, T/A Switch
6 10A OBD II
7 5A PCM, RKE, Sunload sensor
SEE
OWNER'S MANUAL
RELAY 1
REPLACEMENT
FUSES
FUSE 8FUSE 9FUSE 10FUSE 11FUSE 12FUSE 13FUSE 14FUSE 15FUSE 16FUSE 17FUSE 18FUSE 19FUSE 20FUSE 21
FUSE 1FUSE 2FUSE 3FUSE 4FUSE 5FUSE 6FUSE 7
FUSE 22FUSE 23FUSE 24FUSE 25FUSE 26FUSE 27FUSE 28FUSE 29FUSE 30FUSE 31FUSE 32FUSE 33FUSE 34FUSE 35
Roadside emergencies
157

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 10A* A/C Clutch
2 15A* Heated Wiper Park
3 10A* Park Lamp
4 15A* Horn
5 20A* Fuel Injectors
6 15A* Transmission Solenoid
7 Ð Not Used
8 20A Power Point
9 Ð Not Used
10 15A* IAC Solenoid
11 15A* HEGO's
12 10A* Coil On Plug
13 Ð Not used
RELAY
14RELAY
15
RELAY
11RELAY
12
RELAY
1013
1234
5678
9 10111214 15 16 17 18
19 20 21 22 23 24
RELAY
13RELAY 08DIODE
RELAY 04 RELAY 05RELAY 01
RELAY 09
RELAY 06
RELAY 02RELAY 07
RELAY 03
Roadside emergencies
160

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
14 30A** ABS Module Power
15 Ð Not Used
16 30A** Blower Motor
17 Ð Not used
18 40A** PCM
19 Ð Not Used
20 Ð Not used
21 30A** Starter Solenoid
22 30A** ABS Motor
23 Ð Not Used (Fuse Plug)
24 30A** Wiper Relay
Relay 01 Mini Relay Wiper Hi/Lo
Relay 02 Mini Relay Wiper Park
Relay 03 Mini Relay Coil on Plug and HEGOs
Relay 04 Mini Relay Heated wiper park relay
Relay 05 Mini Relay Auxiliary Coolant Pump (V8)
Relay 06 Mini Relay Horn
Relay 07 Ð Not Used
Relay 08 Mini Relay A/C Clutch
Relay 09 Ð Not Used
Relay 10 Standard
RelayBlower Motor
Relay 11 Standard
RelayWipers
Relay 12 Ð Not Used
Relay 13 Ð Not Used
Relay 14 Standard
RelayPCM
Relay 15 Standard
RelayStarter Motor
Diode Ð Not Used
*Mini fuses **Cartridge fuses
Roadside emergencies
161

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 15A* Decklid Solenoid
2 5A* License plate lamp
3 10A* Left Rear Turn and Stop Lamp
4 10A* Luggage Compartment Lamp
5 Ð Not used
6 10A* Back-up Lamps
7 10A* Right Rear Turn and Stop Lamp
8 5A* Center High Mounted Stop Lamp
9 Ð Not used
10 Ð Not used
11 Ð Not used
12 5A* REM logic (if equipped)
13 Ð Not Used
14 5A* Convertible top relay coil
15 5A* Alternator Sense
16 Ð Not used
17 15A* Fuel Pump
18 20A* Subwoofer Amplifier
19 30A** Driver power seat
20 30A** FEM - Left front window
123456789 19 20 21 22 23 24 25> PBT <
MINI-FUSE
SEE OWNER'S MANUAL CONSULTER LA GUIDECARTRIDGE FUSE
26 27 28 29 30 31 32 10 11
RELAY
001
12 13 14 15 16 17 18
RELAY
002RELAY
003RELAY
004RELAY
005RELAY
006RELAY
007
DIODE 01
DIODE 02
Roadside emergencies
163

REPAIRING PAINT CHIPS
Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
Minor scratches or paint damage from road debris may be repaired using
the Ultra Touch Prep and Finishing Kit (F7AZ-19K507±BA), which is
available at your authorized Ford, Lincoln or Mercury dealer. This kit
contains:
²Lacquer Touch-Up Paint (ALBZ-19500±XXXXA)
²Exterior Acrylic Spray Lacquer (ALAZ-19500±XXXXA)
Please note that the part numbers (shown as XXXX above) will vary with
your vehicle's specific coloring.Carefully observe the application
instructions on the products.
CLEANING THE WHEEL RIMS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint
finish.
Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning chemicals,
in combination with brush agitation to remove brake dust and dirt, could
wear away the clearcoat finish over time.
Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergents for
soiled wheel rims and covers.
Never apply any cleaning chemical to hot or warm wheel rims or covers.
Clean wheel rims and covers with Detail Wash (ZC-3±A), which is
available from your authorized Ford, Lincoln or Mercury dealer. Spray
cleaner on cool wheel rims or covers and allow to set for 2±5 minutes.
Agitate the area with a sponge and rinse off with plenty of water.
Use Extra Strength Tar and Road Oil Removal (B7A-19520±AA),
available from your authorized Ford, Lincoln or Mercury dealer, in order
to remove tar and grease from wheel rims and covers.
CLEANING THE ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²The engine must be cool to the touch before spraying with water.
Cleaning
188

If tar or grease spots are present, clean with Extra Strength Tar and
Road Oil Removal (B7A-19520±AA).
Use only approved products to clean plastic parts.These products
are available from your authorized Ford, Lincoln or Mercury dealer.
WASHING THE EXTERIOR LAMPS
In order to avoid scratching the plastic lamps, do not use dry
paper towels, non-approved chemical solvents or abrasive
cleaners.
Use a soft cloth and a solution of Triple Clean (EOAZ-19526±AA), mixed
properly with water, in order to remove bug residue. If tar or grease
spots are present, clean with Extra Strength Tar and Road Oil Removal
(B7A-19520±AA).
CLEANING THE WINDSHIELD, WIPER BLADES AND REAR
WINDOW
If the wiper does not wipe properly, substances on the windshield, rear
window or the wiper blades may be the cause. These may include hot
wax treatments used by commercial car washes, tree sap, or other
organic contamination.
Do not clean the windshield or rear window glass with abrasives,
as they may cause scratches.
Do not use fuel, kerosene, or paint thinner to clean the
windshield, rear window or the wiper blades as damage may
occur.
Clean the outside of the windshield or rear window with a non-abrasive
cleaner such as Ultra Clear Spray Glass Cleaner (E4AZ-19C507±AA),
available from your authorized Ford, Lincoln or Mercury dealer. If after
cleaning the glass surface, the water sheets from the glass (e.g., does not
bead), then the window is clean.
The windshield, rear window and wiper blades should be cleaned
regularly. Wiper blades can be cleaned with isopropyl (rubbing) alcohol
or windshield washer solution. Be sure to replace wiper blades when
they appear worn or do not function properly.
Cleaning
190