Windshield FORD THUNDERBIRD 2003 11.G User Guide

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
10 5A Left-hand turn/park/side marker
11 15A Left-hand headlamp
12 10A Passenger air bag on/off switch
13 5A Cluster
14 10A Air bag module
15 5A Not used (spare)
16 5A Not used (spare)
17 5A Cluster
18 20A Radio
19 20A Tilt/Tele motors
20 10A FEM, DATC, Cluster
21 10A Not used (spare)
22 10A Not used (spare)
23 10A Not used (spare)
24 5A Passive anti-theft transceiver
25 10A Not used (spare)
26 3A Windshield wiper relay
27 10A Radio
28 10A Not used (spare)
29 5A DATC
30 5A FEM
31 10A Map, Courtesy and Glove box
lamps
32 20A Cigar lighter
33 10A Dimmer control lamps
34 5A Outside mirrors
35 5A Stoplamp switch
Relay 1 — Not used
Roadside Emergencies
121

WASHING THE EXTERIOR
Wash your vehicle regularly with cool or lukewarm water and a neutral
Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available
from your dealer.
•Never use strong household detergents or soap, such as dish washing
or laundry liquid. These products can discolor and spot painted
surfaces.
•Never wash a vehicle that is“hot to the touch”or during exposure to
strong, direct sunlight.
•Always use a clean sponge or carwash mitt with plenty of water for
best results.
•Dry the vehicle with a chamois or soft terry cloth towel in order to
eliminate water spotting.
•It is especially important to wash the vehicle regularly during the
winter months, as dirt and road salt are difficult to remove and cause
damage to the vehicle.
•Immediately remove items such as gasoline, diesel fuel, bird droppings
and insect deposits because they can cause damage to the vehicle’s
paintwork and trim over time.
•Remove any exterior accessories, such as antennas, before entering a
car wash.
•Suntan lotions and insect repellents can damage any painted
surface; if these substances come in contact with your vehicle,
wash off as soon as possible.
WAXING
Applying a polymer paint sealant to your vehicle every six months will
assist in reducing minor scratches and paint damage.
•Wash the vehicle first.
•Do not use waxes that contain abrasives.
•Do not allow paint sealant to come in contact with any non-body
(low-gloss black) colored trim, such as grained door handles, roof
racks, bumpers, side moldings, mirror housings or the windshield cowl
area. The paint sealant will“gray”or stain the parts over time.
PAINT CHIPS
Your dealer has touch-up paint and sprays to match your vehicle’s color.
Take your color code (printed on a sticker in the driver’s door jam) to
your dealer to ensure you get the correct color.
Cleaning
148

•Coverthehighlightedareas to prevent water damage when cleaning
the engine.
•Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your dealer.
•For routine cleaning, use Motorcraft Detail Wash (ZC-3–A).
•If tar or grease spots are present, use Ford Extra Strength Tar and
Road Oil Removal (B7A-19520–AA).
WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned
regularly. If the wiper does not wipe properly, substances on the
windshield, rear window or the wiper blades may be the cause. These
may include hot wax treatments used by commercial car washes, tree
sap, or other organic contamination. To clean these items, please follow
these tips:
•The windshield or rear window may be cleaned with a non-abrasive
cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner (ZC-23),
available from your dealer.
Cleaning
150

•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
CONVERTIBLE TOP AND PADDED MOLDING
Wash with Detail Wash (ZC-3-A), which is available from your dealer.
•Do not use stiff bristle brushes or abrasive materials or cleaners.
•Hot waxes applied by commercial car washes can affect the
cleanability of the convertible top material.
•Using high water pressure or wand-type car washes against the
convertible top and windows may cause water leaks and possible seal
damage.
CLEANING SEATS EQUIPPED WITH SIDE AIR BAGS
Remove dust and loose dirt with a vacuum cleaner. In order to remove
stains and soil, clean with Extra Strength Upholstery Cleaner
(E8AZ-19523–AA).
Cleaning
151

4. Engine coolant reservoir
5. Air filter assembly
6. Power steering fluid reservoir
7. Windshield washer fluid reservoir
8. Power distribution box
WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 4.5°C (40°
F), use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
Maintenance and Specifications
156

When the engine is cold, check the
level of the engine coolant in the
reservoir.
•The engine coolant should be at the“cold fill level”or within the“cold
fill range”as listed on the engine coolant reservoir (depending upon
application).
•Refer to the Scheduled Maintenance Guide for service interval
schedules.
•Be sure to read and understandPrecautions when servicing your
vehiclein this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir,when the
engine is cool, until the appropriate fill level is obtained.
COLD FILL
LEVEL
Maintenance and Specifications
162

Do not add engine coolant when the engine is hot. Steam and
scalding liquids released from a hot cooling system can burn you
badly. Also, you can be burned if you spill coolant on hot engine parts.
Do not put engine coolant in the windshield washer fluid
container. If sprayed on the windshield, engine coolant could
make it difficult to see through the windshield.
The cooling system in your vehicle is filled with either green-colored
Motorcraft Premium Engine Coolant meeting Ford specification
ESE-M97B44–A or yellow-colored Motorcraft Premium Gold Engine
Coolant meeting Ford Specification WSS-M97B51–A1. To determine your
vehicle’s coolant type (color), check your coolant reservoir.
•Add Motorcraft Premium Engine Coolant (green-colored),
VC-4–A (U.S.) or CXC-10 (Canada) or Motorcraft Premium
Gold Engine Coolant (yellow-colored), VC-7–A (VC-7–Bin
Oregon), depending on the type of coolant originally equipped
in your vehicle.If you are unsure which type of coolant your vehicle
requires, check your coolant reservoir or contact your local dealer.
Note:Use of Motorcraft Cooling System Stop Leak Pellets, VC-6,
darkens the color of Motorcraft Premium Gold Engine Coolant from
yellow to golden tan.
•Do not add/mix an orange-colored, extended life coolant such
as Motorcraft Speciality Orange Engine Coolant, VC-2 (US) or
CXC-209 (Canada), meeting Ford specification WSS-M97B44–D
with the factory-filled coolant.Mixing Motorcraft Speciality Orange
Engine Coolant or any orange-colored extended life product with your
factory filled coolant can result in degraded corrosion protection.
•A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
•
Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).
Alcohol and
other liquids can cause engine damage from overheating or freezing.
•Do not add extra inhibitors or additives to the coolant.These can
be harmful and compromise the corrosion protection of the engine coolant.
•Do not mix with recycled coolant unless from a Ford-approved
recycling process (seeUse of Recycled engine coolantsection).
Maintenance and Specifications
163

REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT
3 Motor Vehicle
Brake Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil3.9L-4V V8
engine6.2L (6.5 quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.9L-4V V8
engine11.3L (11.9
quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to MAX line
on reservoir
Rear axle
3Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubricantAll 1.2–1.3L (2.5–2.7
pints)
Fuel tank N/A All 68.2L (18.0
gallons)
Transmission
fluid
4Motorcraft
MERCONVATFAutomatic
(5R55S)11.2L (11.9
quarts)5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
Maintenance and Specifications
183

Item Ford part
nameFord part
numberFord specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A(US)or
CXC-10 (CanadaESE-M97B44–A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (VC-7–Bin
Oregon)WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H with
API Certification
Mark
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Rear Axle
LubricantMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lube
2
XY-75W90–QFEHP ES-3W4W-19A508–AA
Automatic
transmission
fluidMotorcraft
MERCONVATF
3
XT-5-QM MERCONV
Windshield
washer fluidMotorcraft
Premium
Windshield
Wa s h e r
ConcentrateZC-32-A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ford design rear axles contain a synthetic lubricant that does not
require changing unless the axle has been submerged in water.
3Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
185

W
Warninglights(seeLights) .........8
Washer fluid ..............................156
Water, Driving through .............113
Windows
power .........................................37Windshield washer fluid and
wipers
..........................................35
checking and adding fluid
.....156
replacing wiper blades
.............35
Wrecker towing
.........................138
Index
196