maintenance FORD THUNDERBIRD 2004 11.G Workshop Manual

Sometimes irregular tire wear can be corrected by rotating the tires.
Note:If your tires show uneven wear ask a qualified technician at a
reputable repair facility to check for and correct any wheel misalignment,
tire imbalance or mechanical problem involved before tire rotation.
Tire wear
Measure and inspect the tire tread on all your tires periodically.
Advanced and unusual tire wear can reduce the ability of tread to grip
the road in adverse (wet, snowy, etc.) conditions. Visually check your
tires for uneven wear, looking for high and low areas or unusually
smooth areas. Also check for signs of tire damage.
When the tread is worn down to 4
mm (1/16th of an inch), tires must
be replaced to prevent your vehicle
from skidding and hydroplaning.
Built-in treadwear indicators, or
“ wear bars ”, which look like narrow
strips of smooth rubber across the
tread will appear on the tire when
the tread is worn down to 4mm (1/16th of an inch). When you see these
“ wear bars ”, the tire is worn out and should be replaced.
Inspect your tires frequently for any of the following conditions and
replace them if one or more of the following conditions exist:
• Fabric showing through the tire rubber
• Bulges in the tread or sidewalls
• Cracks or cuts on the sidewalls
• Cracks in the tread groove
• Impact damage resulting from use
• Separation in the tread
• Separation in the sidewall
• Severe abrasion on the sidewall
If your vehicle has a leak in the exhaust system, a road tire or the spare
tire may be exposed to hot exhaust temperatures requiring the tire to be
replaced.
Safety practices
Driving habits have a great deal to do with your tire mileage and safety.
• Observe posted speed limits
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•Avoid fast starts, stops and turns
• Avoid potholes and objects on the road
• Do not run over curbs or hit the tire against a curb when parking
If you vehicle is stuck in snow, mud, sand, etc., do notrapidly spin the
tires; spinning the tires can tear the tire and cause an explosion. A tire
can explode in as little as three to five seconds.
Tire explosions can cause death, personal injury or property
damage. Do not allow anyone to stand near, or directly ahead or
behind the spinning tire.
Never spin the tires in excess of the 55 km/h (35 mph) point
indicated on the speedometer.
Highway hazards
No matter how carefully you drive there ’s always the possibility that you
may eventually have a flat tire on the highway. Drive slowly to the
closest safe area out of traffic. This may further damage the flat tire, but
your safety is more important.
If you feel a sudden vibration or ride disturbance while driving or you
suspect your tire or vehicle has been damaged, immediately reduce your
speed. Drive with caution until you can safely pull off the road. Stop and
inspect the tire for damage. If the tire is under-inflated or damaged,
deflate it, remove wheel and replace it with your spare tire and wheel. If
you cannot detect a cause, have the vehicle towed to the nearest repair
facility or tire dealer to have the vehicle inspected.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the possibility of loss of
vehicle control.
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
Driving at very high speeds for extended periods of time may result in
damage to vehicle components.
The tires on your vehicle have all-weather treads that provide traction in
rain or snow.
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The use of snow cables is not recommended for this vehicle, as damage
to your vehicle may occur under extreme handling or rough road
conditions. However, if you choose to operate the vehicle with snow
cables, avoid these conditions and follow the manufacturer’s
recommendations.
Do not use any type of tire chains, as this will likely cause damage to
your vehicle.
MOTORCRAFT PART NUMBERS
Component 3.9L-4V V8 engine
Air filter element FA-1679
Fuel filter FG-1011
Battery BXT-66-650
Oil filter FL-218
PCV valve N/A
Spark plugs* AGSP-32F
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug information.
REFILL CAPACITIES
Fluid Ford Part NameApplication Capacity
Brake fluid Motorcraft High Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX lineon reservoir
Engine oil
(includes filter
change)
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) 3.9L-4V V8
engine
6.2L (6.5
quarts)
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Fluid Ford PartNameApplication Capacity
Engine coolant
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) 3.9L-4V V8
engine
11.3L (11.9
quarts)
Power steering
fluid Motorcraft
MERCON
AT F All Fill to MAX line
on reservoir
Rear axle
3Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant All 1.2
–1.3L
(2.5 –2.7 pints)
Fuel tank N/A All 68.2L (18.0 gallons)
Transmission
fluid
4Motorcraft
MERCON V
AT F Automatic
(5R55S)
11.2L (11.9
quarts)5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specifications in this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.3Your vehicle ’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water. Fill 6
mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
4Ensure the correct automatic transmission fluid is used. MERCON and
MERCON V are not interchangeable. DO NOT MIX MERCON and
MERCON V. Refer to the scheduled maintenance guide to determine
the correct service interval.
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5Approximate dry capacity, includes cooler and tubes. Fluid level should
be checked by a qualified service technician.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153 –H and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part nameFord part
number Ford
specification
Brake fluid Motorcraft High Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A and DOT 3
Door
weatherstrips Silicone
LubricantXL-6 ESR-M13P4-A
Door latch,
hood latch,
auxiliary hood
latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hinge Multi-Purpose
Grease
XL-4 or XL-5 ESB-M1C93-B
or
ESR-M1C159-A
Engine coolant Motorcraft Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (VC-7
–B
in Oregon) WSS-M97B51-A1
Engine oil Motorcraft SAE 5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20
–LSP12
(Canada) WSS-M2C153-H
with API
Certification
Mark
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Item Ford partnameFord part
number Ford
specification
Lock cylinders Motorcraft Penetrating and
Lock LubricantXL-1 none
Power steering
fluid Motorcraft
MERCON
AT F XT-2-QDX MERCON

Rear Axle
Lubricant Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W90-QFEHP
Automatic
transmission
fluid Motorcraft
MERCON
V
AT F
3
XT-5-QM MERCON V
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
ConcentrateZC-32-A WSB-M8B16
–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ford design rear axles contain a synthetic lubricant that does not
require changing unless the axle has been submerged in water.
3Ensure the correct automatic transmission fluid is used. MERCON and
MERCON V are not interchangeable. DO NOT MIX MERCON and
MERCON V. Refer to the scheduled maintenance guide to determine
the correct service interval.
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ENGINE DATA
Engine 3.9L-4V V8 engine
Displacement 3 949 cc (241 cid)
Required fuel 91 octane
Firing order 1-5-4-2-6-3-7-8
Spark plug gap 0.99-1.09 mm (0.039-0.043 inch)
Ignition system Coil on plug
Compression ratio 10.75:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4732mm (186.3 in)
(2) Overall width 1829mm (72.0 in)
(3) Overall height 1323 mm (52.1 in)
(4) Wheelbase 2722 mm (107.2 in)
(5) Track - Front 1537 mm (60.5 in)
(5) Track - Rear 1529 mm (60.2 in)
4
1
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
3
5
2
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX
BAR INT TR TP/PS R AXLE TR SPR
X XX XXX X XX X XXXX
XXXXX
XXXXX
UPC ∇ F85B-1520472-AB
DATE: XXXXX GVWR:XXXXXXXXXXXX
VIN: XXXXXXXXXXXXXXXXXX
TYPE: XXXXXXXXXXXXXXX
FRONT GAWR: XXXXXX/XXXXXXX
REAR GAWR: XXXXXXX/XXXXXXX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL
MOTOR VEHICLE SAFETY, BUMPER, AND THEFT PRE-
VENTION STANDARDS IN EFFECT ON THE DATE OF
MANUFACTURE SHOWN ABOVE.
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification
label which is located on the door pillar. The following table tells you
which transmission or transaxle each code represents.
Truck application:
Code Transmission DescriptionManual transmission
M Manual 5 –speed overdrive (Mazda R2)
C Manual 5 –speed overdrive (Close ratio)
W Manual 5 –speed overdrive (Dana ZF)
G Manual 6 –speed ZF
Automatic transmission
U Automatic 4 –speed overdrive (4R70W)
T Automatic 4 –speed overdrive (4R44E)
E Automatic 4 –speed overdrive (4R100)
J Automatic 5 –speed overdrive (5R55E)
Electric
H One speed electric
D Automatic 5 –speed overdrive (5R44E)
R Automatic 5 –speed overdrive (5R55W)
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