cooling FORD THUNDERBIRD 2004 11.G Owners Manual

Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
13 —Not used
14 30A** ABS module power
15 —Not used
16 30A** Blower motor
17 —Not used
18 40A** PCM
19 —Not used
20 —Not used
21 30A** Starter solenoid
22 40A** ABS pump
23 —Not used (fuse plug)
24 30A** Wiper module
Relay 01 —Not used
Relay 02 —Not used
Relay 03 1/2 ISO Relay Coil-on-plug and HEGOs
Relay 04 1/2 ISO Relay Heated wiper park relay
Relay 05 1/2 ISO Relay Auxiliary coolant pump
Relay 06 1/2 ISO Relay Horn
Relay 07 —Not used
Relay 08 1/2 ISO Relay A/C clutch
Relay 09 60A** Cooling fan motor
Relay 10 Full ISO Relay Blower motor
Relay 11 —Not used
Relay 12 —Not used
Relay 13 —Not used
Relay 14 Full ISO Relay PCM
Relay 15 Full ISO Relay Starter motor Diode —PCM relay coil
*Mini fuses **Cartridge fuses
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
133

1.Use only a 12 –volt supply to start your vehicle.
2. Do not disconnect the battery of your disabled vehicle as this could
damage the vehicle ’s electrical system. Keep the battery vent hose
attached at all times.
3. Park the booster vehicle close to the trunk of your disabled vehicle
making sure the two vehicles do nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure the vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) jumper cable to the positive (+) terminal of
the discharged battery.
Note: In the illustrations, lightning boltsare used to designate the
assisting (boosting) battery.
+–+–
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
142

WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer to Lubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle ’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 4.5 °C (40 °
F), use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note: Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
165

Do not add engine coolant when the engine is hot. Steam and
scalding liquids released from a hot cooling system can burn you
badly. Also, you can be burned if you spill coolant on hot engine parts.
Do not put engine coolant in the windshield washer fluid
container. If sprayed on the windshield, engine coolant could
make it difficult to see through the windshield.
• Add Motorcraft Premium Gold Engine Coolant
(yellow-colored), VC-7 –A (VC-7 –B in Oregon), meeting Ford
Specification WSS-M97B51 –A1.
Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may
darken the color of Motorcraft Premium Gold Engine Coolant from
yellow to golden tan.
• Do not add/mix an orange-colored, extended life coolant such
as Motorcraft Speciality Orange Engine Coolant, VC-2 (US) or
CXC-209 (Canada), meeting Ford specification WSS-M97B44 –D
with the factory-filled coolant. Mixing Motorcraft Speciality Orange
Engine Coolant or any orange-colored extended life product with your
factory filled coolant can result in degraded corrosion protection.
• A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
• Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant). Alcohol
and other liquids can cause engine damage from overheating or
freezing.
• Do not add extra inhibitors or additives to the coolant. These
can be harmful and compromise the corrosion protection of the engine
coolant.
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the “cold full ”level. For all other vehicles, which have a coolant
degas system with a pressurized cap, or if it is necessary to remove the
coolant pressure relief cap on the radiator of a vehicle with an overflow
system, follow these steps to add engine coolant.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
172

To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “cold fill range ”or the “cold full ”level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
to Checking Engine Coolant section. If the concentration is not 50/50
(protection to –34 °F/ –36 °C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community ’s regulations and standards for recycling
and disposing of automotive fluids.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
173

Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
to Refill capacities in this chapter.
Fill your engine coolant reservoir as outlined in Adding engine coolant
in this chapter.
Severe climates
If you drive in extremely cold climates (less than –36 °C[ –34 °F]), it
may be necessary to increase the coolant concentration above 50%.
Refer to the chart on the coolant container to ensure the coolant
concentration in your vehicle will provide adequate freeze protection.
Never increase the engine coolant concentration above 60%
(protection to –60 °F). At a level over 60%, your engine could overheat
and become damaged.
If you drive in extremely hot climates, it is still necessary to maintain the
coolant concentration at 50/50 coolant and water. Do not allow the
coolant concentration to fall below 40% coolant. At a concentration
less than 40%, the corrosion protection to your engine and cooling
components may be compromised and permanent damage may result.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe ”distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
• The engine coolant temperature
gauge will move to the H (hot)
area.
• The
symbol will
illuminate.
• The
symbol will illuminate.
• The
symbol will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
174

Exhaust fumes ..........................112
F
Fail safe cooling ........................174
Floor mats ...................................60
Fluid capacities .........................201
Fuel ............................................175calculating fuel economy .......180
cap ...........................................177
capacity ...................................201
choosing the right fuel ...........178
comparisons with EPA fuel
economy estimates .................182
detergent in fuel .....................179
filling your vehicle with
fuel ...........................175, 177, 180
filter, specifications ........179, 201
improving fuel economy ........180
octane rating ...................178, 205
quality ......................................179
running out of fuel .................179
safety information relating to
automotive fuels .....................175
Fuses ..................................127 –128
G
Garage Door Opener
(see Homelink wireless
control system) ...........................46
Gas cap (see Fuel cap) ............177
Gas mileage
(see Fuel economy) .................180
Gauges .........................................14
H
Hazard flashers .........................126
Head restraints ...........................73 Headlamps ...................................27
aiming ........................................29
autolamp system .......................27
bulb specifications ....................31
daytime running lights .............27
flash to pass ..............................28
replacing bulbs .........................32
turning on and off ....................27
Heating heating and air conditioning
system .......................................22
HomeLink universal
transceiver
(see Garage door opener) .........49
Homelink wireless control
system ..........................................46
Hood ..........................................164
I
Ignition ...............................109, 205
Infant seats
(see Safety seats) .....................100
Inspection/maintenance (I/M)
testing ........................................184
Instrument panel cleaning ...................................160
cluster ........................................10
lighting up panel and
interior .......................................28
J
Jack ............................................136 positioning ...............................136
storage .....................................136
Jump-starting your vehicle ......141
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
214