brake FORD TRANSIT 2011 Workshop Manual

Check every six months
Battery connections; clean if necessary
Body and door drain holes for obstructions; clean if necessary
Cooling system fluid level and coolant strength
Door weatherstrips for wear; lubricate if necessary
Hinges/latches/outside locks for proper operation; lubricate if necessary
Parking brake for proper operation
Safety belts and seat latches for wear and function
Safety warning lamps (brake, ABS, airbag, safety belt) for operation
Washer spray/wiper operation; clean or replace blades as necessary
Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension components for leaks and
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
Scheduled Maintenance
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Miles (x 1,000)* 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
Kilometers (x 1,000)* 12 24 36 48 60 72 84 96 108 120
Months* 6 12 18 24 30 36 42 48 54 60
Change engine oil and filter• •••••••••
Rotate tires, inspect tire wear and measure tread depth;
dual rear wheels should only be rotated if unusual wear
is observed• •••••••••
Inspect wheels and related components for abnormal
noise, wear, looseness or drag• •••••••••
Perform multi-point inspection (recommended)• •••••••••
Inspect automatic transmission fluid level (if equipped
with dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings,
hoses and parking brake•••••
Inspect engine cooling system concentration and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped
with grease fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod
ends, driveshaft and U-joints; lubricate if equipped with
grease fittings•••••
Torque rear U-bolts (Transit Connect)•••••
Inspect cabin air filter (if equipped)•••••
* Whichever comes first
Scheduled Maintenance
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Miles (x 1,000)* 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
Kilometers (x 1,000)* 132 144 156 168 180 192 204 216 228 240
Months* 66 72 78 84 90 96 102 108 114 120
Change engine oil and filter• •••••••••
Rotate tires, inspect tire wear and measure tread depth;
dual rear wheels should only be rotated if unusual wear
is observed• •••••••••
Inspect wheels and related components for abnormal
noise, wear, looseness or drag• •••••••••
Perform multi-point inspection (recommended)• •••••••••
Inspect automatic transmission fluid level (if equipped
with dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings,
hoses and parking brake•••••
Inspect engine cooling system concentration and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped
with grease fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod
ends, driveshaft and U-joints; lubricate if equipped with
grease fittings•••••
Torque rear U-bolts (Transit Connect)•••••
Inspect cabin air filter (if equipped)•••••
* Whichever comes first
Scheduled Maintenance
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Extensive idling and/or low-speed driving for long distances as in heavy
commercial use such as delivery, taxi, patrol car or livery
Inspect frequently, service as
required– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 5,000 miles (8,000 km)– Inspect brake system
– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Lubricate control arm and steering ball joints if equipped
with grease fittings
– Rotate tires, inspect tires for wear and measure tread
depth
Every 5,000 miles (8,000 km) or
6 months– Inspect and lubricate U-joints
Every 5,000 miles (8,000 km),
6 months or 200 hours of engine
operation– Change engine oil and filter
Every 15,000 miles (24,000 km)– Replace fuel filter (Ranger)
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except 6R80 and
TorqShifttransmissions)
– Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles)
– Replace spark plugs
Scheduled Maintenance
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EXCEPTIONS
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
Normal vehicle axle maintenance
❑Rear axles and power take-off (PTO) units containing synthetic fluid and light duty trucks equipped with Ford-design axles
are lubricated for life. These fluids are not to be checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle and PTO fluids should be changed anytime the axle and PTO have
been submerged in water. During extended trailer tow operation above 70°F (21°C) ambient and wide open throttle for
extended periods above 45 mph (72 km/h), non-synthetic rear axle fluids should be changed every 3,000 miles
(4,800 km) or 3 months, whichever occurs first. The 3,000 mile (4,800 km) fluid change interval may be waived if the
axle was filled with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or
equivalent. Add friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (refer to
Maintenance product and specificationsin theMaintenance and Specificationschapter for details). The axle fluid should be
changed anytime an axle has been submerged in water.
Police/Taxi/Livery vehicle axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km). Rear axle fluid change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Add
four ounces (118 mL) of additive friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles. The axle fluid should be changed anytime the axle has been submerged in water.
E–450 and F–450/550 axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km) under normal driving conditions. For vehicles operated at or
near maximum Gross Vehicle Weights, the rear axle fluid should be changed every 50,000 miles (80,000 km). In addition,
this 50,000 mile (80,000 km) schedule should be observed when the vehicles are operated under the Special Operating
Conditions.
California fuel filter replacement
❑If the vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this
maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful
life. Ford Motor Company, however, urges you to have all recommended maintenance services performed at the specified
intervals and to record all vehicle service.
Class A Motorhome
❑Change brake fluid every two years
Scheduled Maintenance
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A
AdvanceTrac ..............................170
Airbag supplemental restraint
system ................................100, 109
and child safety seats ............102
description ......................100, 109
disposal ....................................111
driver airbag ....................102, 110
indicator light .................109, 111
operation .........................102, 110
passenger airbag .............102, 110
side airbag ...............................109
Air cleaner filter ...............253, 256
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................233
Anti-lock brake system (see
Brakes) ......................................168
Anti-theft system ........................74
arming the system ....................75
Armrests ......................................81
Audio system (see Radio) ...22–23
Automatic transaxle
fluid, adding ............................251
fluid, checking ........................251
fluid, specification ..................257
Automatic transmission
driving an automatic
overdrive .................................177
fluid, refill capacities ..............257
Auxiliary input jack (Line in) ....25
Auxiliary power point .................58
Axle
refill capacities ........................257
B
Battery .......................................231acid, treating emergencies .....231
jumping a disabled battery ....203
maintenance-free ....................231
replacement, specifications ...256
servicing ..................................231
Belt-Minder...............................96
Blind spot mirror ......................182
Bluetooth system ........................27
Booster seats .............................127
Brakes ........................................168
anti-lock ...................................168
anti-lock brake system (ABS)
warning light ...........................169
fluid, checking and adding ....250
fluid, refill capacities ..............257
fluid, specifications .................257
lubricant specifications ..........257
parking ....................................169
shift interlock ..........................176
Bulbs ............................................47
C
Capacities for refilling fluids ....257
CD player ....................................22
Cell phone use ............................10
Changing a tire .........................195
Child safety seats ......................116
attaching with tether
straps .......................................123
in front seat ............................117
in rear seat ..............................117
LATCH .....................................120
recommendations ...................114
Child safety seats - booster
seats ...........................................127
Cleaning your vehicle
engine compartment ..............219
Index
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LATCH anchors .........................120
Liftgate ........................................65
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........169
Loading instructions .................161
Load limits .................................156
Locks
childproof ..................................68
Lubricant specifications ...........257
Lug nuts ....................................202
Lumbar support, seats ...............81
M
Manual transaxle
lubricant specifications ..........257
Mirrors ...................................59–60
automatic dimming rearview
mirror ........................................60
fold away ...................................61
heated ........................................61
side view mirrors (power) .......60
Motorcraftparts ..............224, 256
O
Octane rating ............................242
Oil (see Engine oil) ..................229
P
Parking brake ............................169
Parts (see Motorcraft
parts) .........................................256
Passenger Occupant
Classification Sensor ...................88Power distribution box (see
Fuses) ........................................192
Power mirrors .............................60
Power point .................................58
Power steering ..........................173
fluid, checking and adding ....250
fluid, refill capacity ................257
fluid, specifications .................257
Power Windows ...........................59
Preparing to drive your
vehicle ........................................174
R
Radio ......................................22–23
Rear-view camera system .........181
Recommendations for
attaching safety restraints for
children ......................................114
Relays ........................................187
Remote entry system .................69
illuminated entry ......................73
locking/unlocking
doors ..............................68, 70–71
opening the trunk .....................71
replacement/additional
transmitters ...............................72
replacing the batteries .............71
Reverse sensing system ...........179
Roadside assistance ..................185
S
Safety belts (see Safety
restraints) ..................87, 92–93, 95
Safety Canopy ...........................109
Safety defects,
reporting ............................215–216
Index
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Safety restraints ..............87, 92–95
Belt-Minder.............................96
extension assembly ..................95
for adults .............................92–93
for children .............................111
Occupant Classification
Sensor ........................................88
warning light and chime ..........96
Safety restraints - LATCH
anchors ......................................120
Safety seats for children ..........116
Safety Compliance
Certification Label ....................260
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log .............274
Seats ............................................77
child safety seats ....................116
cleaning ...................................222
front seats .................................80
SecuriLock passive anti-theft
system ..........................................74
Servicing your vehicle ..............225
Setting the clock .........................22
Spark plugs,
specifications .............256, 259–260
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................257
Speed control ..............................61
Starting your vehicle ........163–165
jump starting ..........................203
Steering wheel
controls ......................................63
tilting .........................................57T
Tilt steering wheel ......................57
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....148
Tires ...........................133–134, 195
alignment ................................141
care ..........................................137
changing ..........................195, 199
checking the pressure ............137
inflating ...................................135
label .........................................147
replacing ..................................139
rotating
....................................142
safety practices
.......................141
sidewall information
...............142
snow tires and chains
............155
spare tire
.................................196
terminology
.............................134
tire grades
...............................134
treadwear
........................133, 138
Towing
.......................................162
recreational towing
.................162
trailer towing
..........................162
wrecker
....................................207
Transaxle
lubricant specifications
..........257
Transmission
.............................177
brake-shift interlock (BSI)
....176
fluid, checking and adding
(automatic)
.............................251
fluid, refill capacities
..............257
Trunk
remote release
..........................71
Turn signal
..................................46
Index
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