fuel FORD TRANSIT 2019 Service Manual

UTILIZING THE
MEDIATION/ARBITRATION
PROGRAM (CANADA ONLY)
For vehicles delivered to authorized
Canadian dealers. In those cases where
you continue to feel that the efforts by Ford
of Canada and the authorized dealer to
resolve a factory-related vehicle service
concern have been unsatisfactory, Ford of
Canada participates in an impartial third
party mediation/arbitration program
administered by the Canadian Motor
Vehicle Arbitration Plan (CAMVAP).
The CAMVAP program is a straight forward
and relatively speedy alternative to resolve
a disagreement when all other efforts to
produce a settlement have failed. This
procedure is without cost to you and is
designed to eliminate the need for lengthy
and expensive legal proceedings.
In the CAMVAP program, impartial
third-party arbitrators conduct hearings at
mutually convenient times and places in
an informal environment. These impartial
arbitrators review the positions of the
parties, make decisions and, when
appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair,
and final as the arbitrator
’s award is
binding on both you and Ford of Canada.
CAMVAP services are available in all
Canadian territories and provinces. For
more information, without charge or
obligation, call your CAMVAP Provincial
Administrator directly at 1-800-207-0685
or visit www.camvap.ca. GETTING ASSISTANCE
OUTSIDE THE U.S. AND
CANADA
Before exporting your vehicle to a foreign
country, contact the appropriate foreign
embassy or consulate. These officials can
inform you of local vehicle registration
regulations and where to find unleaded
fuel or petrol/gas engines or the proper
sulfur fuel for diesel engines.
If you cannot find the proper fuel
recommended for your vehicle, contact
our Customer Relationship Center.
The use of improper fuels in your vehicle
without proper conversion may damage
the effectiveness of your emission control
system and may cause engine knocking or
serious engine damage. Ford Motor
Company or Ford of Canada is not
responsible for any damage caused by use
of improper fuel. Using improper fuels may
also result in difficulty importing your
vehicle back into the United States.
If your vehicle must be serviced while you
are traveling or living in Asia-Pacific Region,
Sub-Saharan Africa, U.S. Virgin Islands
and/or Puerto Rico, Central America, the
Caribbean, and Israel and the Middle East,
contact the nearest authorized dealer. If
the authorized dealer cannot help you,
contact the corresponding Ford Customer
Assistance Center:
FORD MOTOR COMPANY
Customer Relationship Centers in:
204
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Customer Assistance

Protected Component
Fuse Rating
Fuse Number
Selective catalytic reduction system.
10 A
F4
Diesel particulate filter vaporizer.
3 A
F5
Glow plug monitor.
Not used.
-
F6
Automatic transmission module.
7.5 A
F7
Not used.
-
F8
Not used.
-
F9
Power step.
30 A
F10
Heated seats.
Air conditioning clutch.
10 A
F11
Diesel particulate filter vaporizer glow plug.
20 A
F12
Not used.
-
F13
Selective catalytic reduction system.
3 A
F14
Not used.
-
F15
Fuel pump relay.
10 A
F16
Automatic transmission module.
15 A
F17
Fuel pump relay.
30 A
F18
Automatic transmission module.
Starter motor solenoid.
30 A
F19
Glow plugs.
60 A
F20
Ignition relay 3.
60 A
F21
Selective catalytic reduction system.
40 A
F22 Not used.
-
Spare.
10 A
F23
Not used.
-
F24
Spare.
10 A
F25
Spare.
20 A
F26
Not used.
-
F27
210
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Fuses

Protected Component
Fuse Rating
Fuse Number
Crankcase pressure sensor.
7.5 A
F28
Not used.
-
F29 Positive crankcase ventilation valve heater element.
7.5 A
Cooling fan.
60 A
F30 Not used.
-
Not used.
-
F31
Windshield wiper motor.
30 A
F32
Not used.
-
F33
Not used.
-
F34
Powertrain control module.
15 A
F35
Particulate matter sensor.
15 A
F36 Selective catalytic reduction system.
Nitrogen oxides sensor.
Fuel volume control valve.
7.5 A
F37
Not used.
-
F38 Air conditioning clutch.
7.5 A
Exhaust gas temperature sensor.
15 A
F39 Fuel vaporizer system fuel pump.
Coolant bypass solenoid valve.
Low-speed cooling fan.
High-speed cooling fan. Protected Component
Relay Number
Ignition relay 3.
R1
Not used.
R2
Not used.
R3
Not used.
R4
Not used.
R5
Windshield wiper on/off relay.
R6
211
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Fuses

Protected Component
Relay Number
Windshield wiper high/low speed relay.
R7
Not used.
R8
Starter motor.
R9
Air conditioning clutch.
R10
Fuel vaporizer system glow plug.
R11
Fuel injection pump.
R12
Not used.
R13
Not used.
R14
Low-speed and high-speed cooling fan relay.
R15
Selective catalytic reduction system.
R16
Powertrain control module.
R17
High-speed cooling fan.
R18
Passenger Compartment Fuse Box 212
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing FusesE148827

Protected Component
Fuse Rating
Fuse Number
Not used.
-
F4
Not used.
-
F5
Not used.
-
F6
Automatic transmission module.
7.5 A
F7
Cooling fan.
30 A
F8
Not used.
-
F9
Power step.
30 A
F10
Heated seats.
Air conditioning clutch.
10 A
F11
Not used.
-
F12
Not used.
-
F13
Not used.
-
F14
Not used.
-
F15
Fuel pump relay.
20 A
F16
Not used.
-
F17
Anti-lock brake system.
30 A
F18
Fuel pump relay.
Starter motor solenoid.
30 A
F19
Not used.
-
F20
Ignition relay 3.
60 A
F21
Selective catalytic reduction system catalyst.
40 A
F22
Brake vacuum pump relay.
Spare.
10 A
F23
Not used.
-
F24
Spare.
10 A
F25
Spare.
20 A
F26
Not used.
-
F27
Not used.
-
F28
219
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Fuses

Protected Component
Fuse Rating
Fuse Number
Audio unit.
3 A
F29
Cooling fan.
40 A
F30
Cooling fan.
40 A
F31
Windshield wiper motor.
30 A
F32
Not used.
-
F33
Not used.
-
F34
Powertrain control module.
20 A
F35
Mass air flow sensor.
20 A
F36
Not used.
-
F37
Air conditioning clutch.
20 A
F38
Exhaust gas temperature sensor -3.7L.
7.5 A
F39 Fuel vaporizer system fuel pump -3.7L.
Coolant bypass solenoid valve -3.7L.
Low-speed cooling fan -3.7L.
High-speed cooling fan -3.7L.
Exhaust gas temperature sensor - 3.5L Ecoboost.
10 A Fuel vaporizer system fuel pump - 3.5L Ecoboost.
Coolant bypass solenoid valve - 3.5L Ecoboost.
Low-speed cooling fan - 3.5L Ecoboost.
High-speed cooling fan - 3.5L Ecoboost. Protected Component
Relay Number
Ignition relay 3.
R1
Not used.
R2
Not used.
R3
Not used.
R4
Cooling fan.
R5
Windshield wiper on/off relay.
R6
Windshield wiper high/low speed relay.
R7
Brake vacuum pump.
R8
220
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Fuses

Protected Component
Relay Number
Starter motor.
R9
Air conditioning clutch.
R10
Not used.
R11
Fuel injection pump.
R12
Not used.
R13
Not used.
R14
Low-speed and high-speed cooling fan relay.
R15
Not used.
R16
Powertrain control module.
R17
High-speed cooling fan.
R18
Passenger Compartment Fuse Box 221
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing FusesE148827

GENERAL INFORMATION
Have your vehicle serviced regularly to help
maintain its roadworthiness and resale
value. There is a large network of
authorized dealers that are there to help
you with their professional servicing
expertise. We believe that their specially
trained technicians are best qualified to
service your vehicle properly and expertly.
They are supported by a wide range of
highly specialized tools developed
specifically for servicing your vehicle.
If your vehicle requires professional service,
an authorized dealer can provide the
necessary parts and service. Check your
warranty information to find out which
parts and services are covered.
Use only recommended fuels, lubricants,
fluids and service parts conforming to
specifications. Motorcraft® parts are
designed and built to provide the best
performance in your vehicle.
Precautions
•
Do not work on a hot engine.
• Make sure that nothing gets caught in
moving parts.
• Do not work on a vehicle with the
engine running in an enclosed space,
unless you are sure you have enough
ventilation.
• Keep all open flames and other burning
material (such as cigarettes) away
from the battery and all fuel related
parts.
Working with the Engine Off
1. Set the parking brake and shift the transmission to park (P).
2. Switch off the engine.
3. Block the wheels. Working with the Engine On WARNING: To reduce the risk of
vehicle damage and personal burn
injuries, do not start your engine with the
air cleaner removed and do not remove
it while the engine is running.
1. Set the parking brake and shift the transmission to park (P).
2. Block the wheels.
OPENING AND CLOSING THE
HOOD
Opening the Hood 1. Pull the hood release lever.
229
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing MaintenanceE175221

•
Sustained towing operation above
1,000 mi (1,600 km).
• Sustained high-speed driving at Gross
Vehicle Weight Rating (maximum
loaded weight for vehicle operation).
• Sustained use of diesel fuel other than
ultra-low sulfur diesel (ULSD).
OIL CHANGE INDICATOR
RESET
Only reset the system after changing the
engine oil and oil filter.
Resetting the Oil Life Monitoring
System
1. Switch the ignition on. Do not start the
engine.
2. Fully press the accelerator and brake pedals at the same time.
3. Keep the accelerator and brake pedals
fully pressed.
4. After three seconds, a message appears confirming that the reset is in
progress.
5. After 25 seconds, a message appears confirming that the reset is complete.
6. Release the accelerator and brake pedals.
7. Switch the ignition off.
ENGINE COOLING FAN -
DIESEL WARNING:
Keep your hands and
clothing clear of the engine cooling fan. Under certain conditions, the engine
cooling fan may continue to run for several
minutes after you switch your vehicle off.
This could happen in low ambient
temperatures and independent of the
engine coolant temperature, for example
short journeys or low coolant temperature.
See Diesel Particulate Filter (page 145).
ENGINE COOLING FAN - E85/
GASOLINE
WARNING:
Keep your hands and
clothing clear of the engine cooling fan.
Under certain conditions, the engine
cooling fan may continue to run for several
minutes after you switch your vehicle off.
ENGINE COOLANT CHECK WARNING:
Do not remove the
coolant reservoir cap when the engine is
on or the cooling system is hot. Wait 10
minutes for the cooling system to cool
down. Cover the coolant reservoir cap
with a thick cloth to prevent the
possibility of scalding and slowly remove
the cap. Failure to follow this instruction
could result in personal injury. WARNING:
Do not put coolant in
the windshield washer reservoir. If
sprayed on the windshield, coolant could
make it difficult to see through the
windshield.
236
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Maintenance

If the power steering fluid level is not
between the MAX and MIN marks, add
power steering fluid that meets the correct
specification. See
Capacities and
Specifications (page 321).
Adding Power Steering Fluid
1. Remove the filler cap.
2. Add power steering fluid to the
MAX
mark. Do not overfill.
3. Replace the filler cap. Turn it until you feel a strong resistance.
WASHER FLUID CHECK
When adding fluid, use a mixture of washer
fluid and water to help prevent freezing in
cold weather and improve the cleaning
capability. For information on fluid dilution,
refer to the product instructions. We
recommend that you only use high quality
washer fluid.
Note: The reservoir supplies the front and
rear washer systems.
DRAINING THE FUEL FILTER
WATER TRAP - 3.2L POWER
STROKE DIESEL WARNING:
Do not dispose of fuel
in the household refuse or the public
sewage system. Use an authorized waste
disposal facility.
Your vehicle is fitted with a diesel fuel
conditioner module located behind the fuel
tank. A warning lamp will illuminate
and a message will be displayed
when approximately
3.38 fl oz
(100 ml) of water accumulates in the
module. If you allow the water level to
exceed this level, the water may pass
through to the engine and may cause fuel
injection equipment damage.
Note: To drain the fuel filter water trap,
access the underside of your vehicle. 1. Attach a tube to the drain plug and
place the end of the tube into a
suitable container.
2. Loosen the drain plug by turning counterclockwise one to two turns and
allow the water to drain.
Note: The drain plug will rise when opening.
3. Tighten the drain plug by turning clockwise until you feel a strong
resistance.
Note: The drain plug will lower when
closing.
242
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Maintenance E177378
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