service FORD TRANSIT 2020 Workshop Manual

You may notice a reduction in vehicle
speed caused by reduced engine power in
order to manage the engine coolant
temperature. Your vehicle may enter this
mode if certain high-temperature and
high-load conditions take place. The
amount of speed reduction depends on
vehicle loading, grade and ambient
temperature. If this occurs, there is no
need to stop your vehicle. You can
continue to drive.
The air conditioning may automatically
turn on and off during severe operating
conditions to protect the engine from
overheating. When the coolant
temperature decreases to the normal
operating temperature, the air conditioning
turns on.
If the coolant temperature gauge moves
fully into the red zone, or if the coolant
temperature warning or service engine
soon messages appear in your information
display, do the following:
1. Stop your vehicle as soon as it is safe
to do so. Fully apply the parking brake,
shift into park (P) or neutral (N).
2. Leave the engine running until the coolant temperature gauge needle
returns to the normal position. If the
temperature does not drop after
several minutes, follow the remaining
steps.
3. Switch the engine off and wait for it to
cool. Check the coolant level.
4. If the coolant level is at or below the minimum mark, add prediluted coolant
immediately.
5. If the coolant level is normal, restart the engine and continue. AUTOMATIC TRANSMISSION
FLUID CHECK
The automatic transmission does not have
a transmission fluid dipstick.
Have an authorized dealer check and
change the transmission fluid at the
correct service interval. See Scheduled
Maintenance (page 462). Your
transmission does not consume fluid.
However, if the transmission slips, shifts
slowly or if you notice a sign of leaking
fluid, contact an authorized dealer.
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials may
affect transmission operation and result
in damage to internal transmission
components.
BRAKE FLUID CHECK WARNING:
Do not use any fluid
other than the recommended brake fluid
as this will reduce brake efficiency. Use
of incorrect fluid could result in the loss
of vehicle control, serious personal injury
or death. WARNING:
Only use brake fluid
from a sealed container. Contamination
with dirt, water, petroleum products or
other materials may result in brake
system damage or failure. Failure to
adhere to this warning could result in the
loss of vehicle control, serious personal
injury or death. WARNING:
Do not allow the fluid
to touch your skin or eyes. If this
happens, rinse the affected areas
immediately with plenty of water and
contact your physician.
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Note:
There may be an identifying mark on
the lens to help you locate the center of the
bulb.
Note: To see a clearer light pattern while
adjusting one headlamp, you may want to
block the light from the other headlamp.
3. Switch on the low beam headlamps and open the hood. 4. On the wall or screen you will observe
a flat zone of high intensity light
located at the top of the beam pattern.
If the top edge of the flat zone of high
intensity light is not on the horizontal
reference line, adjust the aim of the
headlamp beam. 5. Locate the vertical adjuster on each
headlamp. Use a suitable tool, for
example a screwdriver or hexagonal
socket, to turn the adjuster clockwise
or counterclockwise to adjust the
vertical aim of the headlamp. The
horizontal edge of the brighter light
should touch the horizontal reference
line.
6. Close the hood and switch off the lamps.
Horizontal Aim Adjustment
The horizontal aim of the headlamp beam
on your vehicle is not adjustable.
FUEL FILTER SERVICE
INDICATOR CHECK - DIESEL If the warning lamp illuminates
when the engine is running this
indicates there is excess water
in the fuel filter.
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2. Remove the screws.
3. Pull the headlamp toward the front of
your vehicle to disengage it from its
locating points and then lift the
headlamp up. 4. Disconnect the electrical connectors. Note:
When you install the headlamp, make
sure that you correctly attach the electrical
connector.
Note: When you install the headlamp, make
sure that you correctly engage its locating
points.
CHANGING A BULB WARNING: Switch the lamps and
the ignition off. Failure to do so could
result in serious personal injury. WARNING:
Lamps and associated
components become hot when in use.
Let them cool down before you remove
them.
Use the correct specification bulb. See
Bulb Specification Chart
(page 386).
The following instructions describe how to
remove the bulbs. To install, reverse the
removal procedure.
Note: LED lamps are not serviceable.
Contact an authorized dealer.
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Side Direction Indicator (If Equipped)
1. Remove the large mirror glass. Tilt the
mirror glass fully up, pull the mirror
glass toward you from the bottom.
2. Remove the small mirror glass. Tilt the
mirror glass fully down, pull the mirror
glass toward you from the top.
3. Remove the screws.
4. Remove the lamp lens.
5. Remove the bulb.
Rear Lamps 1. Remove the screws.
2. Remove the lamp. 3.
Turn the bulb holder counterclockwise
and remove it. Tail and brake lamp.
A
Reversing lamp.
B
Rear clearance lamp.
C
4. Remove the bulb by pulling it straight
out.
High Mounted Stoplamps
This is not a serviceable item, contact an
authorized dealer if it fails.
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United States Department of
Transportation Tire Quality
Grades
The United States of America
Department of Transportation
requires Ford Motor Company to
give you the following information
about tire grades exactly as the
government has written it.
Treadwear
The treadwear grade is a
comparative rating based on the
wear rate of the tire when tested
under controlled conditions on a
specified government test course.
For example, a tire graded 150
would wear 1½ times as well on
the government course as a tire
graded 100. The relative
performance of tires depends
upon the actual conditions of their
use, however, and may depart
significantly from the norm due to
variations in driving habits, service
practices, and differences in road
characteristics and climate.
Traction AA A B C
WARNING: The traction
grade assigned to this tire is
based on straight-ahead braking
traction tests, and does not
include acceleration, cornering,
hydroplaning or peak traction
characteristics. The traction grades, from highest
to lowest are AA, A, B, and C. The
grades represent the tire
’s ability
to stop on wet pavement as
measured under controlled
conditions on specified
government test surfaces of
asphalt and concrete. A tire
marked C may have poor traction
performance.
Temperature A B C WARNING:
The
temperature grade for this tire is
established for a tire that is
properly inflated and not
overloaded. Excessive speed,
underinflation, or excessive
loading, either separately or in
combination, can cause heat
buildup and possible tire failure.
The temperature grades are A
(the highest), B and C,
representing the tire ’s resistance
to the generation of heat and its
ability to dissipate heat when
tested under controlled conditions
on a specified indoor laboratory
test wheel. Sustained high
temperature can cause the
material of the tire to degenerate
and reduce tire life, and excessive
temperature can lead to sudden
tire failure. The grade C
corresponds to a level of
performance which all passenger
car tires must meet under the
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Information Contained on the
Tire Sidewall
United States of America, and
Canada Federal regulations
require tire manufacturers to place
standardized information on the
sidewall of all tires. This
information identifies and
describes the fundamental
characteristics of the tire and also
provides a United States of
America DOT Tire Identification
Number for safety standard
certification and in case of a recall.
P Type Tires
P215/65R15 95H is an example of
a tire size, load index and speed
rating. The definitions of these
items are listed below.
Note:
Tire size, load index and
speed rating for your vehicle may
be different from the following
example. P: Indicates a tire,
designated by the Tire
and Rim Association, that
may be used for service on
cars, sport utility vehicles,
minivans and light trucks.
A
215: Indicates the nominal
width of the tire in
millimeters from sidewall
edge to sidewall edge. In
general, the larger the
number, the wider the tire.
B
65:
Indicates the aspect
ratio which gives the tire's
ratio of height to width.
C
R:
Indicates a radial type
tire.
D
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T: Indicates a type of tire,
designated by the Tire
and Rim Association, that
is intended for temporary
service on cars,
sport-utility vehicles,
minivans and light trucks.
A
145:
Indicates the
nominal width of the tire
in millimeters from
sidewall edge to sidewall
edge. In general, the larger
the number, the wider the
tire.
B 80:
Indicates the aspect
ratio which gives the tire's
ratio of height to width.
Numbers of 70 or lower
indicate a short sidewall.
C
D:
Indicates a diagonal
type tire. R: Indicates a
radial type tire.
D
16:
Indicates the wheel or
rim diameter in inches. If
you change the wheel
size, you will have to
purchase new tires to
match the new wheel
diameter.
E
Additional Information for LT
Type Tires
LT235/85 R16 is an example of a
tire size. LT type tires have some
additional information beyond
those of P type tires. The
definitions of these items are
listed below.
Note: Tire Quality Grades do not
apply to this type of tire.
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LT: Indicates a tire,
designated by the Tire
and Rim Association
(T&RA), that is intended
for service on light trucks.
A
Load Range and Load
Inflation Limits:
Indicates the tire's
load-carrying capabilities
and its inflation limits.
B Maximum Load Dual lb
(kg) at psi (kPa) cold:
Indicates the maximum
load and tire pressure
when the tire is used as a
dual, defined as four tires
on the rear axle (a total of
six or more tires on the
vehicle).
C
Maximum Load Single
lb (kg) at psi (kPa)
cold:
Indicates the
maximum load and tire
pressure when the tire is
used as a single, defined
as two tires (total) on the
rear axle.
D
Additional Information for
ETRTO Euro-Metric
Commercial Vehicle Tires
Euro-metric commercial vehicle
tires end in the letter "C" (for
example, 235/65R16
C). The "C"
does not signify the tire's Load
Range like the T&RA LT tire
dimension (for example,
LT245/75R17
E).
Tire Load Capacities are identified
by the Single/Dual Load indexes
that follow the tire size on the
tire's sidewall (for example,
235/65R16C
121/119).
Note: Tire Quality Grades do not
apply to this type of tire.
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You are strongly urged to buy a
reliable tire pressure gauge, as
automatic service station gauges
may be inaccurate. We
recommend the use of a digital or
dial-type tire pressure gauge
rather than a stick-type tire
pressure gauge.
Use the recommended cold
inflation pressure for optimum tire
performance and wear.
Under-inflation or over-inflation
may cause uneven treadwear
patterns.
Always inflate the tires to the
recommended inflation pressure
even if it is less than the maximum
inflation pressure information
found on the tire. The
recommended tire inflation
pressure is found on the Safety
Compliance Certification Label
(affixed to either the door hinge
pillar, door-latch post, or the door
edge that meets the door-latch
post, next to the driver seating
position), or Tire Label which is
located on the B-Pillar or the edge
of the driver door. Failure to follow
the tire pressure
recommendations can cause
uneven treadwear patterns and
adversely affect the way your
vehicle handles
Note:
Do not reduce tire pressure
to change the ride characteristics
of your vehicle. If you do not
maintain the tire pressures as
specified by Ford, your vehicle may
experience a condition known as
shimmy. This will cause severe
vibration and oscillations in the
steering wheel when your vehicle
travels over a bump or dip in the
road and is unable to dampen out
by itself. Significantly
under-inflated tires, incorrect tire
usage or any vehicle modifications
such as lift-kits can cause your
vehicle to shimmy. If your vehicle
begins to shimmy, slowly reduce
the speed of your vehicle by
pressing the brake pedal or
releasing the accelerator pedal. As
your vehicle speed reduces the
shimmy will cease.
The maximum inflation pressure
is the tire manufacturer's
maximum permissible pressure or
the pressure at which the
maximum load can be carried by
the tire. This pressure is normally
higher than the manufacturer ’s
recommended cold inflation
pressure, which can be found on
the Safety Compliance
Certification Label (affixed to
either the door hinge pillar,
door-latch post, or the door edge
that meets the door-latch post,
next to the driver seating
position), or Tire Label which is
located on the B-Pillar or the edge
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You must check the tire
pressures (including the spare
tire where applicable) every two
weeks when the tires are cold. See
Wheels and Tires (page 324). The tire
pressures are also on the tire inflation
pressure label (located on the edge of
driver door or the B-Pillar).
As a driver assistance feature your vehicle
has a tire pressure monitoring system. A
warning lamp will illuminate when one or
more of the tires are significantly
under-inflated. If the low tire pressure
warning lamp illuminates, you should stop
your vehicle as soon as it is safe to do so,
check the tires and inflate them to the
correct pressure.
Driving on under-inflated tires can:
• Cause them to overheat.
• Lead to tire failure.
• Reduce fuel efficiency.
• Reduce tire life.
• Affect vehicle handling or stopping
ability.
The system is not substitute for correct tire
maintenance.
You must maintain the correct tire
pressures, even if low tire pressure has not
illuminated the warning lamp.
The tire pressure monitoring system has a
system malfunction indicator to warn you
when the system is not operating correctly.
The malfunction indicator and low tire
pressure warning lamp have a combined
function. When the system detects a
malfunction, the warning lamp will flash
for approximately one minute and then
remain illuminated. This sequence will
occur every time you switch the ignition on
while the malfunction remains. The
system has detected a fault that requires
service. When the malfunction indicator is
illuminated, the system may not be able
to detect or signal low tire pressures. A
malfunction may occur for a variety of
reasons, including the installation of a
replacement tire or wheel that prevents
the system from functioning correctly.
Always check the tire pressure monitoring
system malfunction warning after
replacing one or more tires or wheels on
your vehicle. Make sure the replacement
tires or wheels allow the system to
continue to function correctly.
This device complies with Part 15 of the
FCC Rules and with Licence exempt RSS
Standards of Industry Canada. Operation
is subject to the following two conditions:
•
This device may not cause harmful
interference.
• This device must accept any
interference received, including
interference that may cause undesired
operation. WARNING:
Changes or
modifications not expressively approved
by the party responsible for compliance
could void the user's authority to operate
the equipment. The term "IC:" before the
radio certification number only signifies
that Industry Canada technical
specifications were met.
How Temperature Affects the Tire
Pressures
Under normal driving conditions tire
pressures may increase by up to
4 psi
(0.3 bar) from a cold start situation.
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