FORD TRANSIT CONNECT 2016 2.G Owners Manual

Wheel pilot bore
A
Inspect the wheel pilot bore and
mounting surface prior to installation.
Remove any visible corrosion or loose
particles.
248
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Wheels and TiresE145950

ENGINE SPECIFICATIONS - 1.6L ECOBOOST™
Specifications
Engine
98
Cubic inches
Minimum 87 octane
Required fuel
10.0:1
Compression ratio
0.027-0.031 in. (0.70-0.80 mm)
Spark plug gap
Drivebelt Routing ENGINE SPECIFICATIONS - 2.5L
Specifications
Engine
152
Cubic inches
Minimum 87 octane
Required fuel
9.7:1
Compression ratio
0.049-0.053 in. (1.25-1.35 mm)
Spark plug gap
249
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE161372

Drivebelt Routing A. Long drivebelt is closest to the engine
B. Short drivebelt is farthest from the
engine
MOTORCRAFT PARTS - 1.6L ECOBOOST™ Part Number
Component
FA-1908
Air filter element
FL-910S
Oil filter
BXT-40R
Battery
SP-532
Spark plugs
FP-70 (front)
Cabin air filter
FP-75 (auxiliary AC)
WW-2954 (driver side)
Windshield wiper blade
WW-2953 (passenger side)
WW-1382
Rear window wiper blade
Note: Motorcraft replacement parts are
recommended for scheduled maintenance
and are available at an authorized dealer or
at fordparts.com. These parts meet or
exceed Ford Motor Company ’s
specifications, and are engineered for your
vehicle. Use of other parts may impact
vehicle performance, emissions and
durability. Your warranty may be void for
any damage related to use of other parts. Note:
Should a Motorcraft oil filter not be
available, use an oil filter that meets
industry performance specification
SAE/USCAR-36.
Note: For spark plug replacement, see an
authorized dealer. Replace the spark plugs
at the appropriate intervals. Refer to
Scheduled Maintenance for the
replacement intervals. See Normal
Scheduled Maintenance (page 389).
250
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE161383
A
B

MOTORCRAFT PARTS - 2.5L
Part Number
Component
FA-1910
Air filter element
FL-910S
Oil filter
BXT-40R
Battery
SP-530
Spark plugs
FP-70 (front)
Cabin air filter
FP-75 (auxiliary AC)
WW-2954 (driver side)
Windshield wiper blade
WW-2953 (passenger side)
WW-1382
Rear window wiper blade
Note: Motorcraft replacement parts are
recommended for scheduled maintenance
and are available at an authorized dealer or
at fordparts.com. These parts meet or
exceed Ford Motor Company ’s
specifications, and are engineered for your
vehicle. Use of other parts may impact
vehicle performance, emissions and
durability. Your warranty may be void for
any damage related to use of other parts.
Note: Should a Motorcraft oil filter not be
available, use an oil filter that meets
industry performance specification
SAE/USCAR-36.
Note: For spark plug replacement, see an
authorized dealer. Replace the spark plugs
at the appropriate intervals. Refer to
Scheduled Maintenance for the
replacement intervals. See Normal
Scheduled Maintenance (page 389).
VEHICLE IDENTIFICATION
NUMBER
The vehicle identification number is
located on the left-hand side of the
instrument panel. Please note that in the graphic, XXXX is
representative of your vehicle identification
number.
The Vehicle Identification Number contains
the following information:
251
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE142476

World manufacturer identifier
A
Brake system, Gross Vehicle
Weight Rating, Restraint Devices
and their locations
B
Make, vehicle line, series, body
type
C
Engine type
D
Check digit
E
Model year
F
Assembly plant
G
Production sequence number
H VEHICLE CERTIFICATION
LABEL The National Highway Traffic Safety
Administration Regulations require that a
Safety Compliance Certification Label be
affixed to a vehicle and prescribe where
the Safety Compliance Certification Label
may be located. The Safety Compliance
Certification Label shall be affixed to either
the door hinge pillar, the door latch post,
or the edge of the door near the door latch,
next to the driver's seating position.
252
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE142477 E167469

TRANSMISSION CODE
DESIGNATION The transmission code is on the Safety
Compliance Certification Label. The
following table shows the transmission
code along with the transmission
description.
Description
Code
Six-speed automatic trans-mission 6F35
6
CAPACITIES AND
SPECIFICATIONS - 1.6L
ECOBOOST™ WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
6.3 qt (6 L)
Engine cooling system
4.3 qt (4.05 L)
Engine lubrication system - including the oil filter
4.0 qt (3.75 L)
Engine lubrication system - excluding the oil filter
0.8 qt (0.75 L)
Engine oil top-up - raise the level on the dipstick
from minimum to maximum
9.0 qt (8.5 L)
Automatic transmission fluid 1
15.8 gal (60 L)
Fuel tank
3.1 qt (2.9 L)
Windshield washer fluid
1.5 lb (0.68 kg)
A/C refrigerant
1.9 lb (0.875 kg)
A/C refrigerant - with auxiliary system
253
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE142806

Capacity
Item
4.6 fl oz (136 ml)
A/C refrigerant compressor oil
7.4 fl oz (220 ml)
A/C refrigerant compressor oil - with auxiliary system
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
Specifications
Materials Specification
Name
WSS-M2C945-A
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor
Oil (U.S.)
XO-5W20-QSP (U.S.)
WSS-M2C945-A
Motorcraft® SAE 5W-20 Full Synthetic Motor Oil (U.S.)
XO-5W20-QFS (U.S.)
MERCON® LV
Motorcraft® MERCON® LV Automatic Transmission Fluid
(U.S.) WSS-M2C938-A
XT-10-QLVC (U.S.)
WSS-M97B44-D2
Motorcraft® Orange Antifreeze/Coolant Prediluted (U.S.)
VC-3DIL-B (U.S.)
WSS-M6C65-A2
Motorcraft® DOT 4 LV High Performance Motor Vehicle
Brake Fluid
PM-20
WSS-M14P19-A
Motorcraft® Premium Windshield Wash Concentrate with
Bitterant (U.S.)
ZC-32-B2 (U.S.)
ESB-M1C93-B
Motorcraft® Multi-Purpose Grease Spray
XL-5-A
WSH-M17B19-A
Motorcraft® R-134a Refrigerant (U.S.)
YN-19 (U.S.)
WSH-M1C231-B
Motorcraft® PAG Refrigerant Compressor Oil
YN-12-D
ESA-M1C75-B
Premium Long-Life Grease
XG-1-E1
-
Penetrating and Lock Lubricant
XL-1
254
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and Specifications

If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
•
Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft motor oil for
your vehicle. If Motorcraft oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Council (ILSAC).
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure.
Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid.
CAPACITIES AND
SPECIFICATIONS - 2.5L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
8.5 qt (8 L)
Engine cooling system
5.7 qt (5.4 L)
Engine lubrication system - including the oil filter
5.4 qt (5.1 L)
Engine lubrication system - excluding the oil filter
255
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE142732

Capacity
Item
0.8 qt (0.75 L)
Engine oil top-up - raise the level on the dipstick
from minimum to maximum
9.0 qt (8.5 L)
Automatic transmission fluid 1
15.8 gal (60 L)
Fuel tank
3.1 qt (2.9 L)
Windshield washer fluid
1.5 lb (0.68 kg)
A/C refrigerant
1.9 lb (0.875 kg)
A/C refrigerant - with auxiliary system
4.6 fl oz (136 ml)
A/C refrigerant compressor oil
7.4 fl oz (220 ml)
A/C refrigerant compressor oil - with auxiliary system
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
Specifications
Materials Specification
Name
WSS-M2C945-A
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor
Oil (U.S.)
XO-5W20-QSP (U.S.)
WSS-M2C945-A
Motorcraft® SAE 5W-20 Full Synthetic Motor Oil (U.S.)
XO-5W20-QFS (U.S.)
MERCON® LV
Motorcraft® MERCON® LV Automatic Transmission Fluid
(U.S.) WSS-M2C938-A
XT-10-QLVC (U.S.)
WSS-M97B44-D2
Motorcraft® Orange Antifreeze/Coolant Prediluted (U.S.)
VC-3DIL-B (U.S.)
WSS-M6C65-A2
Motorcraft® DOT 4 LV High Performance Motor Vehicle
Brake Fluid
PM-20
WSS-M14P19-A
Motorcraft® Premium Windshield Wash Concentrate with
Bitterant (U.S.)
ZC-32-B2 (U.S.)
ESB-M1C93-B
Motorcraft® Multi-Purpose Grease Spray
XL-5-A
WSH-M17B19-A
Motorcraft® R-134a Refrigerant (U.S.)
YN-19 (U.S.)
WSH-M1C231-B
Motorcraft® PAG Refrigerant Compressor Oil
256
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and Specifications

Specification
Name
YN-12-D
ESA-M1C75-B
Premium Long-Life Grease
XG-1-E1
-
Penetrating and Lock Lubricant
XL-1
If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
• Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft motor oil for
your vehicle. If Motorcraft oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Council (ILSAC). Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure.
Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid.
257
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE142732