fuel FORD WINDSTAR 1996 1.G Service Manual

Servicing Your Windstar
317
*
[SV15000(ALL)01/95]
Neveruse:
*
[SV15100(ALL)01/95]
n
ªNon-Detergentº oils
*
[SV15200(ALL)04/95]
n
Oils labeled API SA, SB, SC, SD, SE, SF or SG
%*
[SV15300(ALL)01/95]
n
Additional engine oil additives, oil treatments or engine
treatments
%*
[SV15400(ALL)03/95]
Engine oils with anSAE 5W-30viscosity arePREFERREDfor
your vehicle. They provide the best engine performance, fuel
economy and engine protection for all climates down to-15ÊF
(-25ÊC).
%*
[SV15550(ALL)03/95]
Synthetic engine oils which are CERTIFIED and of the preferred
viscosity may be used in your engine. The engine oil and oil
filter must still be changed according to the maintenance
schedule.
%*
[SV15600(ALL)01/95]
Checking and Adding Engine Oil
*
[SV15700(ALL)03/95]
Since the proper amount of engine oil is important for safe
engine operation, check the oil using the dipstick each time you
put fuel in your vehicle. Remember the engine must be off, the
oil must be warm and the vehicle must be parked on level
ground.
%*
[SV15800(ALL)03/95]
Checking the engine oil level:
*
[SV15900(ALL)02/95]1.
Turn the engine off after it has warmed up and allow a few
minutes for the engine oil to drain back into the oil pan.
*
[SV16000(ALL)03/95]2.
Set the parking brake, making sure the gearshift is securely
latched in P (Park).
*
[SV16100(ALL)02/95]3.
Open the hood. Protect yourself from engine heat.
[SV16200(ALL)08/94]4.
Locate the dipstick labelled ªEngine Oilº and carefully pull it
out of the engine.
*
[SV16300(ALL)01/95]5.
Wipe the dipstick clean and put it back into position, making
sure it is fully seated.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
319
*
[SV18300(ALL)05/95]
RWARNING
Continuous contact with USED motor oil has caused
cancer in laboratory mice.
*
[SV18320(ALL)05/95]
Protect your skin by washing with soap and water.
%*
[SV18400(ALL)03/95]
Engine Coolant
%*
[SV18500(ALL)02/95]
Checking the engine coolant
[SV18600(ALL)11/93]
Your vehicle's engine coolant protects the engine from
overheating in the summer and from freezing in the winter.
Check the level of the engine coolant at least once a month, but
preferably each time you stop for fuel. Simply check the coolant
reservoir, located in the engine compartment. The coolant
should stay slightly above the ªFULL COLDº mark.
*
[SV18700(ALL)01/95]
Adding engine coolant
*
[SV18900(ALL)05/95]
RWARNING
Do not put engine coolant in the container for the
windshield washer fluid.
*
[SV18920(ALL)05/95]
If sprayed to clean the glass, engine coolant or antifreeze could
make it difficult to see through the windshield.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
325
*
[SV21555(ALL)02/95]
RWARNING
The gases around the battery can explode if exposed to
flames, sparks, or lit cigarettes. An explosion could result
in injury or vehicle damage.
%*
[SV21560(ALL)05/95]
RWARNING
Batteries contain sulfuric acid which burns skin, eyes,
and clothing.
*
[SV21562(ALL)05/95]
If the acid touches someone's skin, eyes, or clothing,
immediately flush the area with water for at least 15 minutes. If
someone swallows the acid, have him or her drink lots of milk
or water first, then Milk of Magnesia, a beaten egg, or vegetable
oil. Call a doctor immediately.
%*
[SV21570(ALL)05/95]
RWARNING
Applying too much pressure on the ends when lifting a
battery could cause acid to spill. Lift the battery with a
carrier or with your hands on the opposite corners.
%*
[SV21580(ALL)03/95]
Windshield Washer Fluid and Wipers
%*
[SV21600(ALL)03/95]
Washer Fluid
[SV21700(ALL)02/95]
Check the level of the windshield washer fluid every time you
stop for fuel. The reservoir for washer fluid is located on the
front, passenger side of the engine compartment. This reservoir
contains the fluid for both the windshield and liftgate washers.
*
[SV21900(ALL)05/95]
RWARNING
Do not put windshield washer fluid in the container for
the engine coolant.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
327
%*
[SV22300(ALL)03/95]
Wiper Blades
[SV22400(ALL)02/95]
Check the windshield wipers at least twice a year. Also check
them whenever they seem less effective than usual. Such
substances as tree sap and some hot wax treatments used by
commercial car washes reduce the effectiveness of wipers.
*
[SV22500(ALL)01/93]
If the blades do not wipe properly, clean both the windshield
and the wiper blades. Use undiluted windshield washer solution
or a mild detergent. Rinse thoroughly with clear water. Do not
use fuel, kerosene, paint thinner, or other solvents to clean your
wiper blades. These will damage your blades.
[SV22550(ALL)04/95]
Your wipers have a service feature that allows you to pull the
wiper arms and blades away from the windshield and into an
upright position. This service position allows you easy access to
the blades from either side of your vehicle.
*
[SV22600(ALL)04/95]
To reach the wiper blades easily, turn the ignition switch to
ACCESSORY and turn your wipers on. Wait for them to reach a
vertical position and turn the ignition to OFF. Moving the
wipers manually may damage them.
*
[SV22700(ALL)03/95]
Replacing the wiper blades
*
[SV22800(ALL)01/95]
If the wipers still do not work properly after you clean them,
you may need to replace the wiper blade assembly. When
replacing the wiper blade assembly always use a Motorcraft part
or equivalent.
*
[SV22900(ALL)10/93]
To replace the wiper blades:
*
[SV23000(ALL)04/95]1.
Pull the wiper arm away from the windshield and lock into
the service position.
[SV23100(ALL)04/95]2.
Turn the blade at an angle from the wiper arm. Squeeze the
lock tabs of the plastic clip together to release the blade and
pull the wiper blade down toward the windshield to remove
it from the arm.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

328
*
[SV23200(ALL)03/94]3.
Attach a new wiper blade to the wiper arm and press it into
place until you hear it click.
%*
[SV23400(ALL)03/95]
Tires
[SV23500(ALL)02/95]
Look at your tires each time you fill your fuel tank. If one tire
looks lower than the others, check the pressure in all of them.
[SV23600(ALL)02/95]
n
Keep your tires inflated to the recommended pressures. See
Checking the pressure of the tireslater in this chapter.
*
[SV23700(ALL)01/93]
n
Stay within the recommended load limits. SeeDriving with a
heavy loadin the Index.
*
[SV23800(ALL)02/95]
n
Make sure the weight of your load is evenly distributed.
*
[SV23900(ALL)10/89]
n
Drive at safe speeds.
*
[SV24000(ALL)01/95]
If you do not take these precautions, your tires may fail or go
flat.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
335
*
[SV29600(ALL)01/93]
Make sure your suspension insulators and bumpers are not
missing or worn to avoid damage to your vehicle.
%*
[SV29700(ALL)04/95]
Cleaning the Wheels
*
[SV29800(ALL)05/95]
Wash the wheels with the same detergent you use to wash your
vehicle's body. Do not use acid-based wheel cleaners, steel wool,
abrasives, fuel, or strong detergents. These substances will
damage protective coatings. Use tar and road oil remover to
remove grease and tar.
*
[SV29900(ALL)04/95]
NOTE: Before going to a car wash, find out if the brushes are
abrasive.
*
[SV31300(ALL)05/95]
Automatic Transaxle Fluid
[SV31400(ALL)08/94]
Under normal circumstances, you need to change the fluid at
30,000 miles (48,000 km) for normal operating conditions or
21,000 miles (34,000 km) for severe duty. However, if the
transaxle is not working properly (for example, slipping or
shifting slowly), or you notice some sign of fluid leakage, the
fluid level should be checked.
*
[SV31500(ALL)01/93]
It is best to check the transaxle fluid level at normal operating
temperature, after approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid level without
having to drive 20 miles (30 km) to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[SV31600(ALL)01/93]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or if it has been pulling a trailer, the engine
should be turned off for about 30 minutes to allow
the fluid to cool before checking.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
359
%*
[SV43100(ALL)03/95]
Emission Control System
*
[SV43200(ALL)05/95]
Your vehicle is equipped with a catalytic converter which
enables your vehicle to comply with applicable exhaust emission
requirements.
*
[SV43300(ALL)05/95]
To make sure that the catalytic converter and the other emission
control parts continue to work properly:
*
[SV43400(ALL)01/95]
n
Use only unleaded fuel.
*
[SV43500(ALL)01/95]
n
Avoid running out of fuel.
*
[SV43600(ALL)01/93]
n
Never turn off the ignition while your vehicle is moving,
especially at high speeds.
*
[SV43700(ALL)03/95]
n
Have the services listed in yourMaintenance Schedule and
Recordbooklet performed according to the specified schedule.
*
[SV43800(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
start a fire.
*
[SV43900(ALL)05/95]
RWARNING
Do not remove the floor carpet in your vehicle. Emission
controls cause high exhaust temperatures under the floor.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

360
*
[SV43925(ALL)05/95]
RWARNING
Exhaust leaks may result in the entry of harmful and
potentially lethal fumes into the passenger compartment.
Under extreme conditions excessive exhaust temperatures
could damage the fuel system, the interior floor covering,
or other vehicle components, possibly causing a fire.
*
[SV43950(ALL)03/95]
The Scheduled Maintenance Services listed in theMaintenance
Schedule and Recordbooklet are required because they are
considered essential to the life and performance of your vehicle
and to its emissions system.
*
[SV44000(ALL)05/95]
Watch for fluid leaks, strange odors, smoke and loss of oil
pressure. Also watch for the charge warning light, the check
engine light, or the temperature warning light. These sometimes
indicate that the emission system is not working properly.
*
[SV44100(ALL)01/95]
Do not make any unauthorized changes to your vehicle or
engine. Changes that cause more unburned fuel to reach the
exhaust system can increase the temperature of the engine or
exhaust system.
*
[SV44200(ALL)01/93]
By law, anyone who manufactures, repairs, services, sells, leases
vehicles, trades vehicles, or supervises a fleet of vehicles is not
permitted to intentionally remove an emission control device or
prevent it from working. In some of the United States and in
Canada, vehicle owners may be liable if their emission control
device is removed or is prevented from working.
%*
[SV44225(ALL)05/95]
In general, maintenance, replacement, or service of the emission
control devices or systems in your new Ford Motor Company
vehicle or engine may be performed at your expense by any
automotive repair establishment or individual using automotive
parts equivalent to those with which your vehicle or engine was
originally equipped.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
367
%*
[SV46500(ALL)01/95]
Engine
*
[SV46600(ALL)01/93]
n
Start the engine every fifteen days. Run it at fast idle until it
reaches normal operating temperature.
*
[SV46700(ALL)01/93]
n
With your foot on the brake, shift the transaxle into all gears
while the engine is running.
%*
[SV46800(ALL)01/95]
Fuel system
%*
[SV47000(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
[SV47050(ALL)10/93]
RWARNING
The fuel filter, fuel supply lines and engine are
maintained under pressure. This pressure must be
relieved prior to servicing the fuel filter and engine
compartment connections in order to avoid the danger of
fuel spray.
*
[SV47100(ALL)01/93]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
*
[SV47200(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV47300(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

368
[SV47350(ALL)10/93]
RWARNING
Fuel system components may be damaged by torches and
welding equipment.
%*
[SV47400(ALL)01/95]
Cooling system
*
[SV47500(ALL)01/93]
n
Protect your vehicle against freezing temperatures.
%*
[SV47600(ALL)01/95]
Battery
*
[SV47700(ALL)01/93]
n
Check and recharge the battery as necessary.
*
[SV47800(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
%*
[SV47900(ALL)01/95]
Brakes
*
[SV48000(ALL)01/93]
n
Make sure the brakes and parking brake are fully released.
%*
[SV48100(ALL)01/95]
Tires
*
[SV48200(ALL)05/95]
n
Maintain recommended air pressure.
*
[SV48300(ALL)01/95]
Miscellaneous
*
[SV48400(ALL)01/93]
n
Make sure all linkages, cables, levers and clevis pins under
the vehicle are covered with grease to prevent rust.
*
[SV48500(ALL)01/93]
n
Lubricate working parts to prevent corrosion.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996