lock FORD WINDSTAR 1999 2.G Repair Manual

Changing the wiper blades
To replace the wiper blades:
1. Pull the wiper arm away from the
windshield and lock into the service
position.
2. Turn the blade at an angle from
the wiper arm. Push the lock pin
manually to release the blade and
pull the wiper blade down toward
the windshield to remove it from the
arm.
3. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
INFORMATION ABOUT TIRE QUALITY GRADES
New vehicles are fitted with tires
that have their Tire Quality Grade
(described below) molded into the
tire's sidewall. These Tire Quality
Grades are determined by standards
that the United States Department
of Transportation has set.
Tire Quality Grades apply to new
pneumatic tires for use on
passenger cars. They do not apply
to deep tread, winter-type snow
tires, space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality grades:The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Maintenance and care
209

²Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
²Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
²Be particularly careful if you are taking ªAntabuseº or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a one-eighth turn
on/off feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on when you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap and reinstall it
being careful to align the cap properly.
If you must replace the fuel filler cap, replace it with a genuine
Ford or Motorcraft part. The customer warranty may be void for
any damage to the fuel tank or fuel system if a genuine Ford or
Motorcraft fuel filler cap is not used.
Maintenance and care
215

Note size and location of retainer
pins for installation.
2. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
3. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
4. Release clip and disconnect the
electrical connector from the bulb.
5. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) about
1/8 turn to free it from the bulb
socket, and slide the ring off the
plastic base. Keep the ring to retain
the new bulb.
6. Without turning, remove the old
bulb from its socket by gently pulling it straight back out of the lamp
assembly.
To install the new bulb:
1. With the flat side of the new
bulb's plastic base facing upward,
insert the glass end of the bulb into
the lamp assembly. Turn the bulb
left or right to align the grooves in
the plastic base with the tabs in the
lamp assembly. When the grooves
are aligned, push the bulb into the
lamp assembly until the plastic base contacts the rear of the lamp
assembly.
Maintenance and care
225

2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the socket by rotating clockwise until you feel a ªstop.º
3. Connect the electrical connector into the rear of the plastic base until
it snaps, locking it into position.
4. Install the headlamp on vehicle by aligning the lamp with the rear
retainer, push rearward and secure with two retainer pins.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking/turn signal bulbs
Note size and location of retainer
pins for installation.
1. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
2. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
3. Remove bulb socket by turning it
counterclockwise about
1¤4turn,
then slide it out of the lamp
assembly.
4. Carefully pull bulb straight out of
the socket and push in the new
bulb.
5. To complete installation, follow
removal procedure in the reverse
order.
Maintenance and care
226

Replacing tail lamp/backup lamp bulbs
1. Open the liftgate to expose the
tail lamp assemblies.
2. Remove the two screws from the
lamp assembly.
3. Carefully remove the lamp
assembly by pulling it rearward
about 45 degrees.
4. Rotate bulb socket
counterclockwise
1¤4turn and
remove from lamp assembly.
5. Pull bulb straight out of socket and push in new bulb.
6. To complete installation, follow the removal procedure in the reverse
order.
Replacing license plate lamp bulbs
To change the license plate bulbs:
1. Remove two screws and the
license plate lamp assembly from
the liftgate.
2. Remove bulb socket by pulling it
straight out of the lamp assembly.
3. Carefully pull the bulb out from
the socket and push in the new
bulb.
4. Push bulb socket in to the lamp
assembly.
5. Install the lamp assembly on
liftgate with two screws.
High-mount brakelamp bulbs
For bulb replacement, see a dealer or qualified technician.
Cornering lamp bulbs
For bulb replacement, see a dealer or qualified technician.
Maintenance and care
227

Horizontal aim adjustment
1. Park the vehicle on a level
surface
2. With the hood open, locate the
horizontal indicator and the
adjusting screw on the inner top of
the headlamp.
3. The ªIº and ªOº on the yellow
ring refer to the directional change
(inboard or outboard of vehicle) of
the horizontal aim.
²For the left-hand (driver's side)
headlamp, turning the adjusting
screw clockwise will change the
aim outboard (left), and turning
the adjusting screw
counterclockwise will change the
aim inboard (right).
²For the right-hand (passenger side) headlamp, turning the adjusting
screw clockwise will change the aim outboard (right), and turning the
adjusting screw counterclockwise will change the aim inboard (left).
4. Use an E8 Torx socket to turn the horizontal adjusting screw until the
ª0º mark on the yellow dial lines up with the reference mark on the
marker (as shown) when viewed directly from above.
5. When the horizontal aim has been adjusted, close the hood.
I O
Maintenance and care
229

Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
²Do not spray with cold water to avoid cracking the engine block or
other engine components.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Maintenance and care
232

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
C6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-
19G208-BA and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine Coolant
(green in color)E2FZ-19549-AA ESE-M97B44-A
Ford Extended
Life Engine
Coolant (orange
in color)F6AZ-19544-AA WSS-M97B44-D
or DEX-COOLt
equivalent
Engine oil Motorcraft 5W30
Super Premium
Motor OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Door latch, hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks and fuel
filler door hinge.Multi-Purpose
GreaseD0AZ-19584-AA
or F5AZ-
19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating
LubricantE8AZ-19501-B none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transaxle
(AX4S)Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Capacities and specifications
238

IDENTIFYING YOUR VEHICLE
Safety compliance label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the front door latch pillar
on the driver's side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel.
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX F0000
BAR INT TR TP/PS R AXLE TR SPR T0000
X XX XXX X XX X XXXX
UTC
ÑFOHT-15294A10-GA
MAXIMUM LOAD=OCCUPANTS + LUGGAGE=XXXKG/XXXXLB
OCCUPANTS: X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE
XX XXXKG/XXXXLB
TIRE: XXXX/XXXXX XXX X XXXKG/XXXXLB
PRESSURE (FR) XXX kPa/33 PSI COLD
PRESSURE (RR) XXX kPa/33 PSI COLD
TRAILER TOWING - SEE OWNER GUIDE
DATE: XXXXX GVWR:XXXXX LB/ XXXXX KG
VIN: XXXXXXXXXXXXXXXXX TYPE: XXXXXXXXXXXXXXX FGAWR: XXXXXX/XXXXXXX RGAWR: XXXXXXX/XXXXXXX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL
MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE
DATE OF MANUFACTURE SHOWN ABOVE.
XXXXXXXXXXXXXXXXX
AIR BAG
Capacities and specifications
241

Accessory delay ..........................78
Air bag supplemental restraint
system ........................................124
and child safety seats ............126
description .......................125,128
disposal ....................................131
indicator light ..................128,130
passenger air bag ............126,129
Air filter, cabin ..........................203
Anti-theft system ...99,100,101,102
,103
arming the system ..................100
disarming a triggered system 100
Automatic transaxle .................155
driving with ...............156,157,158
Brakes ........................................151
anti-lock ............................151,152
anti-lock brake system (ABS)
warning light ...........................152
fluid, checking and adding ....195
shift interlock ..........................155
Break-in period .............................3
Cargo net ...................................104
CD player .....................64,65,66,67
Child safety seats
attaching with tether straps ..136
in rear seat .......................133,136
tether anchorage
hardware ...................137,138,140
Cleaning your vehicle ...............230
built-in child seat ...........141,142,
145,146
engine compartment ..............232
exterior .............................231,234
exterior lamps .........................233
interior .....................................234
plastic parts ............................232
washing ....................................231
waxing .....................................231
wheels ......................................232
windows ..................................235
wiper blades ............................233Compass, electronic
set zone adjustment .......22,23,24
Console ........................................90
overhead ....................................86
Controls
power seat ...............................108
Coolant ......................................199
checking and adding ..............197
refill capacities ........................199
Cupholder(s) .110,112,113,115,117
Defrost
rear window ..............................37
Doors
power sliding .............87,88,89,90
Emission control system ..........222
Engine
check engine/service engine
soon light ...............................9,10
coolant .....................................197
idle speed control ...................206
service points ...................190,191
starting after a collision .........167
Engine block heater .................149
Engine oil
checking and adding ..............193
dipstick ....................................192
specifications ...................192,194
Exhaust fumes ..........................150
Floor mats ...................................91
Fuel
choosing the right fuel ...........216
comparisons with EPA fuel
economy estimates .................221
detergent in fuel .....................217
filling your vehicle
with fuel ...........................214,215
gauge .........................................12
quality ......................................217
running out of fuel .................218
safety information relating to
automotive fuels .....................214
Fuses ...................................168,169
Index
243