headlamp FORD WINDSTAR 2000 2.G User Guide

One time disable
Anytime the safety belt is buckled and then unbuckled during an ignition
ON cycle, Belt Minder will be disabled for that ignition cycle only.
Deactivating/activating the belt minder feature
Read steps1-9thoroughly before proceeding with the
deactivation/activation programming procedure.
The Belt Minder feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that:
²the parking brake is set
²the gearshift is in P (Park) (automatic transmission).
²the ignition switch is in the OFF position
²all vehicle doors are closed
²the driver's safety belt is unbuckled
²the parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, this will not affect the procedure.)
To reduce the risk of injury, do not deactivate/activate the Belt
Minder feature while driving the vehicle.
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE)
2. Wait until the safety belt warning light turns off. (Approximately 1
minute)
²Steps 3±5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during Belt Minder
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
²After step 5 the safety belt warning light will be turned on for three
seconds.
Seating and safety restraints
138

PREPARING TO START YOUR VEHICLE
Engine starting is controlled by the powertrain control system. This system
meets all Canadian Interference-Causing Equipment standard requirements
regulating the impulse electrical field strength of radio noise.
When starting a fuel-injected engine, avoid pressing the accelerator
before or during starting. Only use the accelerator when you have
difficulty starting the engine. For more information on starting the
vehicle, refer toStarting the enginein this chapter.
Extended idling at high engine speeds can produce very high
temperatures in the engine and exhaust system, creating the risk
of fire or other damage.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Do not start your vehicle in a closed garage or in other enclosed
areas. Exhaust fumes can be toxic. Always open the garage door
before you start the engine. SeeGuarding against exhaust fumesin
this chapter for more instructions.
If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important safety precautions
A computer system controls the engine's idle revolutions per minute
(RPM). When the engine starts, the idle RPM runs faster to warm the
engine. If the engine idle speed does not slow down automatically, have
the vehicle checked. Do not allow the vehicle to idle for more than 10
minutes at the higher engine RPM.
Before starting the vehicle:
1. Make sure all vehicle occupants have buckled their safety belts. For
more information on safety belts and their proper usage, refer to the
Seating and safety restraintschapter.
2. Make sure the headlamps and vehicle accessories are off.
Starting
161

Always replace the cover to the Power Distribution Box before
reconnecting the battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and carechapter.
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 30A* Powertrain Control Module Relay
2 10A* Powertrain Control Module, Front
Electronic Module
3 10A* A/C Compressor Clutch
4 25A* Horns, Horn Relay (coil)
5 15A* Fuel Pump Motor, Powertrain Control
Module
6 30A* Front Wiper Motor, Front Wiper Relay,
Front Washer Pump, FEM
7 25A* Rear Wiper Motor, Rear Washer Pump, Rear
Wiper Relay (coil)
8 Ð Not Used
9 15A* Right Headlamp (Low and High Beam)
503
304
303
302301
502
501
207201
202
203
204122118114110106102
121117113109105101
120116112108104
119115111107103
24
209206
208
18161412108642
1715131197531
205
23
22
21
401
20
19
Roadside emergencies
188

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
10 15A* Right Front Park Lamp, Right Front Turn
Lamp, Right Front Cornering Lamp
11 15A* Left Front Park Lamp, Left Front Turn
Lamp, Left Front Cornering Lamp
12 15A* Left Headlamp (Low and High Beam)
13 Ð Not Used
14 10A* Front Electronic Module (LH Door Lock
Motor)
15 Ð Not Used
16 Ð Not Used
17 Ð Not Used
18 Ð Not Used
19 15A* AX4S Transaxle, Vapor Management Valve,
A/C Clutch Relay Coil, EGR Control
Solenoid, Engine Fuel Control HO2S #11
Sensor, Engine Fuel Control HO2S #21
Sensor, Catalyst Monitor HO2S #12 Sensor,
Catalyst Monitor HO2S #22 Sensor,
Canister Vent Solenoid
20 15A* Ignition Coil, Intake Air Control Valve, Fuel
Injectors #1, #2, #3, #4, #5, #6, Mass Air
Flow Sensor, Fuel Pump Relay Coil, Intake
Manifold Runner Control, HI-Speed Cooling
Fan Relay Coil, LO-Speed Cooling Fan
Relay Coil, Powertrain Control Module
21 Ð Not Used
22 Ð Not Used
23 Ð Not Used
24 Ð Not Used
101 40A** ABS Module
102 40A** ABS Module
103 40A** SSP4 Relay, SSP4 Relay (coil)
104 40A** LH Power Seat Motors, LH Power Lumbar
Motor
Roadside emergencies
189

engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning Lights and
Chimessection of theInstrumentationchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
BULBS
Replacing exterior bulbs
It is a good idea to check the operation of the following lights frequently:
²Headlamps
²Turn signals
²Cornering lamps
²High-mount brakelamp
²Tail lamps
²Brakelamps
²Backup lamps
²License plate lamps
Maintenance and care
240

Do not remove lamp bulbs unless they will be replaced immediately. If a
bulb is removed for an extended period of time, contaminants may enter
the lamp housings and affect performance.
Replacing headlamp bulbs
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position, then open the hood.
Note size and location of retainer
pins for installation.
2. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
3. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
4. Disconnect the electrical
connector from the bulb by pulling
rearward.
5. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
6. Without turning, remove the old
bulb from its socket by gently
pulling it straight back out of the
lamp assembly.
Maintenance and care
241

To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children's reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
1. With the flat side of the new bulb's plastic base facing upward, insert
the glass end of the bulb into the lamp assembly. Turn the bulb left or
right to align the grooves in the plastic base with the tabs in the lamp
assembly. When the grooves are aligned, push the bulb into the lamp
assembly until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the socket by rotating clockwise until you feel a ªstop.º
3. Connect the electrical connector into the rear of the plastic base until
it snaps, locking it into position.
4. Install the headlamp on vehicle by aligning the lamp with the rear
retainer, push rearward and secure with two retainer pins.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Maintenance and care
242

Replacing front parking/turn signal bulbs
Note size and location of retainer
pins for installation.
1. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
2. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
3. Remove bulb socket by turning it
counterclockwise, then slide it out
of the lamp assembly.
4. Carefully pull bulb straight out of
the socket and push in the new
bulb.
5. To complete installation, follow
removal procedure in the reverse
order.
Replacing tail lamp/backup lamp bulbs
1. Open the liftgate to expose the
tail lamp assemblies.
2. Remove the two screws from the
lamp assembly.
3. Carefully remove the lamp
assembly by pulling it rearward
about 45 degrees.
4. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
5. Pull bulb straight out of socket and push in new bulb.
6. To complete installation, follow the removal procedure in the reverse
order.
Maintenance and care
243

Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized ªD.O.T.º for North America and an
ªEº for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Trade Number
Front park/turn lamps 3157 NAK (amber)
Cornering lamps 3156K
Headlamps 9007
Rear license plate lamps 168
High-mount brake lamp 921
Rear turn lamps 3156K
Backup lamps 3156K
Brake/tail lamps 3157K
Dome lamp 921
Cargo liftgate lamp T-562
Map lamps/dome 578 (opt)
Stepwell lamp T-562
Front seat footwell 194
Front door mounted courtesy lamp 168
Second row reading lamp 578
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Maintenance and care
245

AIMING THE HEADLAMPS
Your vehicle is equipped with a Vehicle Headlamp Aim Device (VHAD)
on each headlamp body. Each headlamp may be properly aimed in the
horizontal direction (left/right) and the vertical position (up/down).
A non-zero bubble reading does not necessarily indicate out-of-aim
headlamps. If your vehicle is not positioned on a level surface, the slope
will be included in the level indicator. Therefore, vertical headlamp
adjustment should be performed only when beam direction appears to be
incorrect.
You will need one E8 Torx socket to make the adjustments.
If the vehicle has been in an accident, the vehicle's front structure
should be properly aligned before aiming the headlamps.
Horizontal aim adjustment
1. Park the vehicle on a level
surface
2. With the hood open, locate the
horizontal indicator and the
adjusting screw on the inner top of
the headlamp.
3. The ªIº and ªOº on the yellow
ring refer to the directional change
(inboard or outboard of vehicle) of
the horizontal aim.
²For the left-hand (driver's side)
headlamp, turning the adjusting
screw clockwise will change the
aim outboard (left), and turning
the adjusting screw
counterclockwise will change the
aim inboard (right).
²For the right-hand (passenger side) headlamp, turning the adjusting
screw clockwise will change the aim outboard (right), and turning the
adjusting screw counterclockwise will change the aim inboard (left).
I O
Maintenance and care
246