brake FORD WINDSTAR 2000 2.G Workshop Manual

engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning Lights and
Chimessection of theInstrumentationchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
BULBS
Replacing exterior bulbs
It is a good idea to check the operation of the following lights frequently:
²Headlamps
²Turn signals
²Cornering lamps
²High-mount brakelamp
²Tail lamps
²Brakelamps
²Backup lamps
²License plate lamps
Maintenance and care
240

Replacing license plate lamp bulbs
1. Remove two screws and the
license plate lamp assembly from
the liftgate.
2. Remove bulb socket by pulling it
straight out of the lamp assembly.
3. Carefully pull the bulb out from
the socket and push in the new
bulb.
4. Push bulb socket in to the lamp
assembly.
5. Install the lamp assembly on
liftgate with two screws.
Replacing high-mount brakelamp bulbs
For bulb replacement, see a dealer or qualified technician.
Replacing cornering lamp bulbs
For bulb replacement, see a dealer or qualified technician.
Maintenance and care
244

Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized ªD.O.T.º for North America and an
ªEº for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Trade Number
Front park/turn lamps 3157 NAK (amber)
Cornering lamps 3156K
Headlamps 9007
Rear license plate lamps 168
High-mount brake lamp 921
Rear turn lamps 3156K
Backup lamps 3156K
Brake/tail lamps 3157K
Dome lamp 921
Cargo liftgate lamp T-562
Map lamps/dome 578 (opt)
Stepwell lamp T-562
Front seat footwell 194
Front door mounted courtesy lamp 168
Second row reading lamp 578
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Maintenance and care
245

CLEANING AND CARING FOR YOUR VEHICLE
Refer to the Customer Assistance chapter for a list of Ford-approved
cleaners, polishes and waxes.
Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle.
Any gasoline spilled on the vehicle or deposits such as bird droppings
should be washed and sponged off as soon as possible. Deposits not
removed promptly can cause damage to the vehicle's paintwork.
Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Waxing your vehicle
Waxing your vehicle on a regular basis will reduce minor scratches and
paint damage.
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a
clean cloth to remove any bugs before waxing your vehicle. Use tar
remover to remove any tar spots.
Avoid getting wax on the windshield, or on any surfaces which appear
coarse or bumpy. If you have wax applied at a commercial car wash, it is
Maintenance and care
248

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
1All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
Oil3.0L engine 4.3L
(4.5 quarts)
3.8L engine 4.7L
(5.0 quarts)
Engine coolant
2Premium Engine
CoolantWithout rear
heater14.0L
(14.8 quarts)
With rear heater 15.0L
(15.9 quarts)
Fuel tank N/A All 98.4L
(26.0 gallons)
Automatic
transaxle fluidMotorcraft
MERCONtV
AT FAll 11.6L
(12.25 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Capacities and specifications
255

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
C6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Door latch, hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks and fuel
filler door hinge.Multi-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantE8AZ-19A501-B none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transaxle
(AX4S)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Capacities and specifications
256

Item Ford part
nameFord part
numberFord
specification
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the Scheduled Maintenance Guide to determine
the correct service interval.
ENGINE DATA
Engine 3.0L V6 Vulcan engine 3.8L OHV V6 engine
Cubic inches 182 232
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.1-1.2 mm (0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.33:1 9.36:1
VEHICLE DIMENSIONS
Vehicle dimensions Wagon mm (in) Van mm (in)
(1) Overall length 5 102.9 (200.9) 5 102.9 (200.9)
(2) Overall width 1 945.6 (76.6) 1 945.6 (76.6)
(3) Overall height 1 727.2 (68.0) 1 678.9 (66.1)
(4) Wheelbase 3 065.8 (120.7) 3 065.8 (120.7)
(5) Track - Front 1 643.4 (64.7) 1 643.4 (64.7)
(5) Track - Rear 1 600.2 (63.0) 1 600.2 (63.0)
Capacities and specifications
257

Accessory delay ..........................90
Air bag supplemental
restraint system ..........140,141,145
and child safety seats ............142
description .......................141,145
disposal ....................................148
driver air bag ...................143,146
indicator light .............10,144,147
operation ..........................143,146
passenger air bag ............143,146
side air bag ..............................145
Air cleaner filter .......................254
Air conditioning ..........................28
Air filter, cabin ..........................220
Antifreeze
(see Engine coolant) ................211
Anti-lock brake system
(see Brakes) .......................165,166
Anti-theft system ......................113
arming the system ..................113
disarming a
triggered system .....................114
warning light ...............................9
Audio system (see Radio) .........38
Automatic transaxle .................169
driving with .............................170
fluid, adding ............................218
fluid, checking ........................218
fluid, refill capacities ..............255
fluid, specification ..................257
Auxiliary power point ...............116
Axle
lubricant specifications ..........256
Battery .......................................223
acid, treating emergencies .....223
charging system warning light ..8
jumping a disabled battery ....197
maintenance-free ....................223
replacement, specifications ...254
servicing ..................................223
Belt minder ...............................136
Brakes ........................................165anti-lock ............................165,166
anti-lock brake system
(ABS) warning light ..........10,166
brake warning light ..................10
fluid, checking and adding ....210
fluid, refill capacities ..............255
fluid, specifications ..........256,257
lubricant specifications ...256,257
parking ....................................166
pedals (see Power
adjustable foot pedals) ............81
shift interlock ..........................169
Break-in period .............................3
Capacities for refilling fluids ....255
Cargo net ...................................118
Cassette tape player ...................63
CD changer .................................74
Certification Label ....................259
Child safety restraints ..............148
child safety belts ....................148
Child safety seats ......................149
in front seat ............................150
in rear seat .......................150,153
tether anchorage hardware ...154
Cleaning your vehicle ...............248
engine compartment ..............250
exterior ....................................249
exterior lamps .........................250
instrument panel ....................251
instrument panel lens ............251
interior .......................251,252,253
mirrors .....................................249
plastic parts ............................249
safety belts ..............................252
washing ....................................248
waxing .....................................248
wheels ......................................249
windows ..................................252
wiper blades ............................250
woodtone trim ........................252
Climate control (see Air
conditioning or Heating) ............28
Index
273

Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) .....10,166
anti-theft .....................................9
brake ..........................................10
charging system ..........................8
check engine .............................11
door ajar ....................................12
high beam ............................10,12
low fuel ........................................8
low washer fluid .......................13
oil pressure ...............................10
overdrive off ..............................11
safety belt ...................................9
traction control active ................8
traction control off .....................9
turn signal indicator ...................9
Load limits .................................173
GAWR ......................................173
GVWR ......................................173
trailer towing ..........................173
Locks
autolock ...................................113
childproof ..................................92
Lubricant specifications ....256,257
Lumbar support, seats .............121
Message center ...........................16
english/metric button ...............17
system check button ................17
warning messages .....................18
Mirrors .........................................93
automatic dimming
rearview mirror .........................92
cleaning ...................................249
fold away ...................................91
heated ........................................91
side view mirrors (power) .......90
Motorcraft parts .................235,254
Octane rating ............................234
Odometer .....................................15
Oil (see Engine oil) ..................206
Overdrive ..............................87,169Panic alarm feature, remote
entry system ..............................109
Parking brake ............................166
Parts (see Motorcraft parts) ....254
Pedals (see Power
adjustable foot pedals) ...............81
Power adjustable foot pedals .....81
Power distribution box
(see Fuses) ...............................187
Power door locks .................91,113
Power steering ..........................168
fluid, checking and adding ....216
fluid, refill capacity ................255
fluid, specifications ..........256,257
Radio ............................................38
Relays ........................................182
Remote entry system ........105,109
illuminated entry ........27,110,113
locking/
unlocking doors ........106,107,108
panic alarm .............................109
replacement/additional
transmitters .............................112
replacing the batteries ...........110
Reverse sensing system .............78
Roof rack ...................................179
Safety belts (see Safety
restraints) ........13,130,131,133,135
Safety defects, reporting ..........272
Safety restraints ...130,131,133,135
belt minder .............................136
cleaning
the safety belts ................139,252
extension assembly ................135
for adults ..........................131,133
for children .............................148
lap belt ....................................134
warning light
and chime .................9,13,135,136
Safety seats for children ..........149
Seat belts
(see Safety restraints) .............130
Index
276