steering FORD WINDSTAR 2001 2.G User Guide

NOTE:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
RatingMini
FusesStandard
FusesMaxi
FusesCartridge
Maxi
FusesFuse Link
Cartridge
2A Grey Grey Ð Ð Ð
3A Violet Violet Ð Ð Ð
4A Pink Pink Ð Ð Ð
5A Tan Tan Ð Ð Ð
7.5A Brown Brown Ð Ð Ð
10A Red Red Ð Ð Ð
15A Blue Blue Ð Ð Ð
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural Ð Ð Ð
30A Green Green Green Pink Pink
40A Ð Ð Orange Green Green
50A Ð Ð Red Red Red
60A Ð Ð Blue Ð Yellow
70A Ð Ð Tan Ð Brown
80A Ð Ð Natural Ð Black
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
Your vehicle is equipped with a Pull Fuse feature that when used, can
extend the duration of your battery life while your vehicle is parked for
long periods of time. This time will be increased from 31 days to 45 ± 55
days (based on option content). You should use this feature when your
vehicle will be parked for long periods of times to ensure the vehicle
starts upon your return.
Roadside emergencies
188

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
5 20A Console Power Point
6 15A Radio, Compact Disc Changer, Remote
Keyless Entry Module, PSD (Power Sliding
Door) Module RH and LH, Rear Seat Radio
Controller (if equipped), Rear Seat
Entertainment Module (if equipped)
7 15A Left Rear Turn Lamp, Right Backup Lamp,
Right Stop Lamp, Right Rear Park Lamp,
Right License Lamp, Left License Lamp, LH
Backup Lamp
8 20A Rear Electronic Module (RHF/RH
Sliding/LH Sliding/Liftgate Door Lock
Motors, Aux. Air Blend Door Motor, Aux.
Air Mode Door Motor)
9 10A Cluster, Powertrain Control Module Relay
(coil)
10 15A Heated Backlite Relay (coil), Speed Control
Module, ABS Module or IVD Module, Heat
Seat Switch (RH/LH) (if equipped), Heated
Seat Module (RH/LH) (if equipped),
Cluster, Front Temp Blend Door Actuator,
Brake Shift Interlock Solenoid, Powertrain
Control Module, Power Sliding Door
Module RH and LH, Reverse Sensing
System, Front A/C Control Head, Steering
Wheel Angle Sensor (if equipped)
11 15A Electric Brake Controller, Brake Shift
Interlock Solenoid, Rear Electronic Module
12 20A Center High-Mount Stop Lamp
13 10A Right Rear Turn Lamp, Left Stop Lamp,
Left Rear Park Lamp
14 10A Autolamp Sensor, Transmission Overdrive
Cancel Switch, Front Electronic Module,
Compass Module, Electrochromatic Mirror,
Power Sliding Door Overhead Console
Switch
15 20A Console Power Point
Roadside emergencies
191

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
201 Ð Not Used
202 Ð Front Wiper ON/OFF Relay
203 Ð Rear Wiper Relay
204 Ð A/C Clutch Relay
205 Ð Horn Relay
206 Ð Not Used
207 Ð Fuel Pump Relay
208 Ð Not Used
209 Ð Front Wiper Hi/Low Relay
301 Ð Low Speed Engine Cooling Fan Relay
302 Ð Starter Interrupt Relay
303 Ð High Speed Engine Cooling Fan Relay
304 Ð Powertrain Control Module Relay
401 Ð Not Used
501 Ð Powertrain Control Module Diode
502 Ð Not Used
503 Ð Not Used
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road. If your Low tire
warning light is on, refer toLow tire warningin theMaintenance and
carechapter.
Temporary spare tire information
Your vehicle may have a temporary spare tire. The temporary spare tire
for your vehicle is labeled as such. It is smaller than a regular tire and is
designed for emergency use only. Replace this tire with a full-size tire as
soon as possible.
Roadside emergencies
196

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.8L OHV V6 engine
1. Brake fluid reservoir
2. Air filter assembly
3. Power distribution box
4. Battery
5. Automatic transmission fluid dipstick
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
345678
91012
Maintenance and care
210

CHECKING AND ADDING POWER STEERING FLUID
²3.8L OHV V6 engine
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is within this range.
Maintenance and care
221

²Cover the highlighted areas to prevent water damage when cleaning
the engine.
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning the instrument panel
Clean with a damp cloth, then dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
Cleaning the instrument cluster lens
Clean with a damp cloth, then dry with a dry cloth.
Do not use household or glass cleaners as these may damage the lens.
Cleaning the overhead console
Clean with a damp cloth, then wipe dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the console. The dull
finish in this area helps protect the driver from undesirable windshield
reflection.
Maintenance and care
255

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transaxle
(4F50N)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine the
correct service interval.
Capacities and specifications
260

Load limits .................................178
GAWR ......................................178
GVWR ......................................178
trailer towing ..........................178
Locks
autolock ...................................110
childproof ..................................88
Lubricant specifications ...259, 261
Lumbar support, seats .............122
M
Message center ...........................17
english/metric button ...............18
system check button ................18
warning messages .....................19
Mirrors .........................................90
automatic dimming rearview
mirror ........................................89
cleaning ...................................254
fold away ...................................87
heated ........................................87
programmable memory ..........109
side view mirrors (power) .......86
Motorcraft parts ................240, 257
O
Octane rating ............................239
Odometer .....................................16
Oil (see Engine oil) ..................211
Overdrive .............................83, 174
P
Panic alarm feature,
remote entry system ................106
Parking brake ............................168Parts (see Motorcraft parts) ....257
Passenger Occupant
Classification Sensor .................132
Pedals (see Power
adjustable foot pedals) ...............78
Power adjustable foot pedals .....78
Power distribution box
(see Fuses) ...............................192
Power door locks ................88, 110
Power steering ..........................173
fluid, checking and adding ....221
fluid, refill capacity ................258
fluid, specifications .........259, 261
R
Radio ............................................39
Relays ........................................187
Remote entry system .......102, 106
illuminated entry ......28, 107, 110
locking/
unlocking doors ..............103±105
panic alarm .............................106
replacement/additional
transmitters .............................108
replacing the batteries ...........107
Reverse sensing system .............75
Roof rack ...................................184
S
Safety belts (see Safety
restraints) ....14, 131, 134±137, 139
Safety defects, reporting ..........277
Safety
restraints ...........131, 134±137, 139
belt minder .............................140
Index
282

cleaning the
safety belts ......................143, 256
extension assembly ................139
for adults .........................135±137
for children .....................151±152
lap belt ....................................138
Occupant Classification
Sensor ......................................132
warning light and
chime ...............9, 13±14, 139±140
Safety seats for children ..........153
Seat belts
(see Safety restraints) .............131
Seats ..........................................119
child safety seats ....................153
cleaning ...........................256±257
memory seat .............89, 109, 122
SecuriLock passive
anti-theft system ...............113±115
Servicing your vehicle ..............208
Spark plugs,
specifications .....................257, 261
Specification chart,
lubricants ...........................259, 261
Speed control ..............................79
Speedometer ...............................15
Starting your vehicle ........163, 165
jump starting ..........................202
Steering wheel
tilting .........................................84T
Tachometer .................................15
Tires ...........................196, 230±232
changing ..................196±197, 199
checking the pressure ............233
replacing ..................................234
rotating ....................................233
snow tires and chains ............235
tire grades ...............................231
treadwear ................................231
Towing .......................................180
recreational towing .................183
trailer towing ..........................180
wrecker ....................................207
Traction control ..................78, 169
active light ..................................8
off light ........................................9
Transaxle
automatic operation ...............173
fluid, refill capacities ..............258
lubricant specifications ..........261
Transmission
fluid, checking and adding
(automatic) .............................222
lubricant specifications ..........259
Trip odometer .............................16
Turn signal ........................9, 14, 82
V
Vehicle dimensions ...................261
Vehicle Identification Number
(VIN) ..........................................263
Vehicle loading ..........................178
Ventilating your vehicle ...........166
Index
283

Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity 98.4L (26.0 gallons)
Engine oil capacity-3.8L engine
(includes filter change)5.44L (5.75 quarts). Use
Motorcraft SAE 5W-20
Super Premium Motor Oil, Ford
specification WSS-M2C153-H.
Tire size and pressure Refer to the Certification Label on
the driver's side B-pillar.
Hood release Pull handle under the left side of
the instrument panel.
Coolant capacity
(without rear heater)
114.0L (14.8 quarts)
Coolant capacity
(with rear heater)
115.0L (15.9 quarts)
Power steering fluid capacity Fill to line on reservoir or dipstick.
Use Motorcraft MERCONtAT F.
Automatic transmission fluid
capacity (4F50N)
213.0L (13.7 quarts). Use
Motorcraft MERCONtV ATF.
1Use either green-colored Motorcraft Premium Engine Coolant or
yellow-colored Motorcraft Premium Gold Engine Coolant. DO NOT USE
Ford Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in the Maintenance and Care chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
Filling station information
288