steering FORD WINDSTAR 2002 2.G User Guide

Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
Your vehicle is equipped with a Pull Fuse feature that when used, can
extend the duration of your battery life while your vehicle is parked for
long periods of time. This time will be increased from 31 days to 45 ± 55
days (based on option content). You should use this feature when your
vehicle will be parked for long periods of times to ensure the vehicle
starts upon your return.
The pull fuse is located under the instrument panel and is visible from
the exterior of the fuse panel cover.
The fuse holder is designed to allow you to pull the fuse (#6) from the
fuse panel circuit without having to completely remove it from the fuse
panel. The fuse and fuse holder will remain in the fuse panel.
If the fuse (#6) must be replaced, the fuse and fuse holder can be
removed by pulling it completely out from the fuse panel cover.
With the fuse (#6) removed, the following systems will not be functional:
²radio
²power sliding door(s) ± (if equipped)
²keyless entry system± (if equipped)
When the pull fuse is reinstalled, the following features will need to be
reset.
²radio pre-sets
²power sliding door(s) ± (if equipped)
Please refer to theEntertainmentchapter andPower Sliding Door
section in theDriver controlschapter for instructions to reset these
features.
Roadside Emergencies
204

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
3 15A LH Power Mirror Motor, RH
Power Mirror Motor, Adjustable
Pedal Motor, Memory Module (if
equipped)
4 Ð Not Used
5 20A Console Power Point
6 15A Radio, Compact Disc Changer,
Remote Keyless Entry Module,
PSD (Power Sliding Door) Module
RH and LH, Rear Seat Radio
Controller (if equipped), Rear
Seat Entertainment Module (if
equipped)
7 15A Left Rear Turn Lamp, Right
Backup Lamp, Right Stop Lamp,
Right Rear Park Lamp, Right
License Lamp, Left License Lamp,
LH Backup Lamp
8 20A Rear Electronic Module (RHF/RH
Sliding/LH Sliding/Liftgate Door
Lock Motors, Aux. Air Blend Door
Motor, Aux. Air Mode Door
Motor)
9 10A Cluster, Powertrain Control
Module Relay (coil)
10 15A Heated Backlite Relay (coil),
Speed Control Module, ABS
Module or IVD Module, Heat Seat
Switch (RH/LH) (if equipped),
Heated Seat Module (RH/LH) (if
equipped), Cluster, Front Temp
Blend Door Actuator, Brake Shift
Interlock Solenoid, Powertrain
Control Module, Power Sliding
Door Module RH and LH, Reverse
Sensing System, Front A/C
Control Head, Steering Wheel
Angle Sensor (if equipped)
Roadside Emergencies
206

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
121 20A** Ignition Switch, Rear Defrost
Relay (coil)
122 40A** RH Power Seat Motors, RH Power
Lumbar Motor
201 Ð Not Used
202 Ð Front Wiper ON/OFF Relay
203 Ð Rear Wiper Relay
204 Ð A/C Clutch Relay
205 Ð Horn Relay
206 Ð Not Used
207 Ð Fuel Pump Relay
208 Ð Not Used
209 Ð Front Wiper Hi/Low Relay
301 Ð Starter Interrupt Relay
302 Ð High Speed Engine Cooling Fan
Relay
303 Ð Low Speed Engine Cooling Fan
Relay
304 Ð Powertrain Control Module Relay
401 Ð Not Used
501 Ð Powertrain Control Module Diode
502 Ð Not Used
503 Ð Not Used
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road. If your Low tire
warning light is on, refer toLow tire warningin theMaintenance and
specificationschapter.
Roadside Emergencies
212

CLEANING THE INSTRUMENT PANEL
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
Cleaning the instrument cluster lens
Wipe the cluster area with a soft, damp cotton towel. Dry the area with a
clean, dry towel.
CLEANING SEATS EQUIPPED WITH SIDE AIR BAGS
Remove dust and loose dirt with a vacuum cleaner. In order to remove
stains and soil, clean with Extra Strength Upholstery Cleaner
(E8AZ-19523±AA).
Never saturate the seat covers with any cleaning solution.
Do not use chemical solvents or strong detergents when cleaning
the seat where the side air bag is mounted. Such products could
contaminate the side air bag system and affect performance of the side
air bag in a collision. The air bag may not function correctly and not
provide injury reduction benefits.
CLEANING THE INTERIOR FABRIC, CARPETS AND CLOTH SEATS
Remove dust and loose dirt with a vacuum cleaner. Remove light stains
and soil with Extra Strength Upholstery Cleaner (E8AZ-19523±AA).
Never saturate the seat covers with cleaning solution.
Do not use household cleaning products or glass cleaners, which
can stain and discolor the fabric and affect the flame retardent
abilities of the seat materials.
If grease or tar is present on the material, spot-clean the area first with
Spot and Stain Remover (F3AZ-19521±WA). Follow up by recleaning the
area with Extra Strength Upholstery Cleaner (E8AZ-19523±AA).
Cleaning
239

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.8L OHV V6 engine
1. Brake fluid reservoir
2. Air filter assembly
3. Power distribution box
4. Battery
5. Automatic transmission fluid dipstick
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
345678
91012
Maintenance and Specifications
244

²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
²3.8L OHV V6 engine
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
Maintenance and Specifications
267

When a tire loses inflation, the low
tire warning system detects the
change and illuminates the low tire
warning indicator light as shown.
If the light remains on while driving,
check the tire pressure refer toªChecking the tire pressureºin this
chapter. The low tire warning indicator light will also illuminate when
using a temporary spare, refer toªChanging the tiresºin theRoadside
emergencieschapter.
The low tire warning system may not detect an under-inflated
tire under all conditions and is not a substitute for manually
checking tires regularly for proper inflation.
The low tire warning system should be reset whenever new tires
are installed, rotated or tire pressures are changed.
If one tire needs to be replaced sooner than the other on the
same axle replace it with the same brand, type, size, speed rating,
load carrying capacity and DOT code as the other tire. Note: tires
on the same axle (front or rear) must match for the low tire
warning system to function properly.
To reset the system, turn the
ignition to the ON position, press
and hold the ªTIRE RESETº switch
(located on the instrument panel
behind the steering wheel) for three
seconds. The low tire warning
indicator light will flash three times
as the low tire warning system
begins to initialize. The initial adjustment is completed after driving over
65 km/h (40 mph) for 15 to 20 minutes.
This system may not function properly under the following conditions:
²Uneven tread wear.
²Driving on loose or low traction surfaces such as gravel, snow or slush.
²Using tire chains
²Initial tire pressures out of specified range.
²Two or more under inflated tires.
²Sudden loss of tire pressure.
Tire
Reset
Maintenance and Specifications
273

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil3.8L engine 5.44L
(5.75 quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L
(14.8 quarts)
With rear heater 15.0L
(15.9 quarts)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Fuel tank N/A All 98.4L
(26.0 gallons)
Automatic
transaxle fluidMotorcraft
MERCONtV
AT FAll 13.0L
(13.7 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
278

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant (green
colored)VC-4±A
(in Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7±A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Door latch, hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, sliding
door both sides
(upper and
lower track) and
fuel filler door
hinge.Multi-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Maintenance and Specifications
279

overdrive off ..............................14
safety belt .................................12
traction control active ..............13
traction control off ...................13
turn signal indicator .................15
Load limits .................................193
GAWR ......................................193
GVWR ......................................193
trailer towing ..........................193
Locks
autolock ...................................121
childproof ................................114
Low tire warning .......................272
Lubricant
specifications .....................279±280
Lumbar support, seats .............132
M
Message center .........................100
english/metric button .............101
system check button ..............101
warning messages ...................102
Mirrors .........................................81
automatic dimming rearview
mirror ........................................88
fold away ...................................89
heated ........................................89
side view mirrors (power) .......88
Motorcraft parts ................262, 277
O
Octane rating ............................260
Odometer .....................................17
Oil (see Engine oil) ..................246
Overdrive .............................93, 187P
Panic alarm feature,
remote entry system ................118
Parking brake ............................181
Parts
(see Motorcraft parts) ..............277
Passenger Occupant
Classification Sensor .................142
Pedals (see Power adjustable
foot pedals) .................................90
Power distribution box
(see Fuses) ...............................208
Power door locks ..............113, 121
Power steering ..........................185
fluid, checking and adding ....267
fluid, refill capacity ................278
fluid, specifications .........279±280
R
Rear window defroster ...............66
Relays ........................................203
Remote entry system .......114, 118
illuminated entry ......68, 121±122
locking/unlocking
doors ........................113, 115±117
panic alarm .............................118
replacement/additional
transmitters .............................120
replacing the batteries ...........119
Reverse sensing system ...........190
Roof rack ...................................112
Index
291