transmission FORD WINDSTAR 2002 2.G Owner's Manual

5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10ÉC (50ÉF).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal
operating temperature can be reached after approximately 30 km
(20 miles) of driving.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]).
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 250 mL (1/2 pint) increments through the filler
tube until the level is correct.
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
Maintenance and Specifications
270

If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
²Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality grades:The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Treadwear
The treadwear grade is a comparative rating based on the wear rate of
the tire when tested under controlled conditions on a specified
government test course. For example, a tire graded 150 would wear one
and one-half (1 1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and may depart significantly from the
norm due to variations in driving habits, service practices, and
differences in road characteristics and climate.
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
Maintenance and Specifications
271

Item Ford part
nameFord part
numberFord
specification
Automatic
transaxle
(4F50N)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine the
correct service interval.
ENGINE DATA
Engine 3.8L OHV V6 engine
Cubic inches 232
Required fuel 87 octane
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.36:1
Maintenance and Specifications
280

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
283

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
286

in rear seat ......................165, 167
tether anchorage
hardware .................................168
Cleaning your vehicle
engine compartment ..............237
exterior ....................................241
instrument cluster lens ..........239
instrument panel ....................239
interior .....................................239
plastic parts ............237±238, 240
safety belts ..............................240
washing ....................................235
waxing .....................................235
wheels ......................................236
windows ..................................240
wiper blades ............................238
woodtone trim ........................238
Clock ..........................22, 31, 37, 48
Compass, electronic ............88, 107
Console ........................................94
overhead ....................................82
Controls
power seat ...............................130
Coolant
checking and adding ..............252
refill capacities ................256, 278
specifications ..................279±280
Cruise control
(see Speed control) ....................90
Cupholder(s) .............................134
Customer Assistance ................200
Ford accessories for your
vehicle .....................................241
Ford Extended Service
Plan ..........................................227
Getting assistance outside
the U.S. and Canada ..............231Getting roadside
assistance ................................200
Getting the service
you need .................................225
Ordering additional
owner's literature ...................232
The Dispute Settlement
Board .......................................228
Utilizing the Mediation/
Arbitration Program ...............231
D
Daytime running lamps
(see Lamps) ................................67
Defrost
rear window ..............................66
Dipstick
automatic transmission
fluid ..........................................269
engine oil .................................246
Doors
door ajar warning .....................14
lubricant specifications ..........279
power sliding ............................83
Driving under special
conditions
through water .........................192
E
Emergencies, roadside
jump-starting ..........................218
Emission control system ..........265
Engine ................................280±281
check engine/service engine
soon light ..................................10
cleaning ...................................237
coolant .....................................252
Index
288

S
Safety belts (see Safety
restraints) ....15, 141, 144, 146, 148
Safety defects, reporting ..........234
Safety
restraints ...........141, 144, 146, 148
belt minder .............................150
cleaning the safety
belts .................................154, 240
extension assembly ................154
for adults .........................146, 148
for children .....................162±163
lap belt ....................................149
Occupant Classification
Sensor ......................................142
warning light and
chime ...................12, 15, 149±150
Safety seats for children ..........164
Seat belts
(see Safety restraints) .............141
Seats ..........................................129
child safety seats ....................164
cleaning ...................................239
memory seat ...........................132
SecuriLock passive
anti-theft system ...............124±126
Servicing your vehicle ..............242
Spark plugs,
specifications .............277, 280±281
Specification chart,
lubricants ...........................279±280
Speed control ..............................90
Speedometer ...............................17
Starting your vehicle ........175±177
jump starting ..........................218Steering wheel
controls ................................81, 90
tilting .........................................81
T
Tachometer .................................18
Temperature control
(see Climate control) .................58
Tire warning ..............................272
Tires ...........................212, 271±272
changing ..................212±213, 215
checking the pressure ............274
replacing ..................................275
rotating ....................................274
snow tires and chains ............276
tire grades ...............................272
treadwear ................................271
Towing .......................................195
recreational towing .................198
trailer towing ..........................195
wrecker ....................................223
Traction control ........................182
active light ................................13
off light ......................................13
Transaxle
automatic operation ...............186
fluid, refill capacities ..............278
lubricant specifications ..........280
Transmission
fluid, checking and adding
(automatic) .............................269
lubricant specifications ..........279
Trip odometer .............................18
Turn signal ............................15, 71
Index
292