fuel FORD WINDSTAR 2002 2.G Workshop Manual

Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design (e.g., ªAll Terrainº, etc.),
as originally offered by Ford.
Do not replace your tires with ªhigh performanceº tires or larger
size tires.
Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier for the driver to lose
control and roll over.
Tires that are larger or smaller than your vehicle's original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the possibility of loss of
vehicle control. Driving at very high speeds for extended periods
of time may result in damage to vehicle components.
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
²Do not use tire chains with 215/65R16 and P225/60R16 size tires.
²Use only SAE Class S chains.
²Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
Maintenance and Specifications
276

²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 3.8L OHV V6 engine
Air filter element FA-1616
Fuel filter FG-986B
Battery (standard) BXT-65-650
Battery (optional) BXT-65-750
Oil filter FL-400S
PCV valve EV-152
Spark plugs* AWSF-42EE***
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
*** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, and 3 have a ªEGº suffix. Cylinders No.
4, 5, and 6 have a ªEº suffix. If a spark plug needs to be replaced, use
only spark plugs with the service part number suffix letter ªEEº as
shown on the engine decal.
Maintenance and Specifications
277

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil3.8L engine 5.44L
(5.75 quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L
(14.8 quarts)
With rear heater 15.0L
(15.9 quarts)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Fuel tank N/A All 98.4L
(26.0 gallons)
Automatic
transaxle fluidMotorcraft
MERCONtV
AT FAll 13.0L
(13.7 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
278

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant (green
colored)VC-4±A
(in Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7±A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Door latch, hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, sliding
door both sides
(upper and
lower track) and
fuel filler door
hinge.Multi-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Maintenance and Specifications
279

Item Ford part
nameFord part
numberFord
specification
Automatic
transaxle
(4F50N)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine the
correct service interval.
ENGINE DATA
Engine 3.8L OHV V6 engine
Cubic inches 232
Required fuel 87 octane
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.36:1
Maintenance and Specifications
280

idle speed control ...................249
lubrication
specifications ..................279±280
refill capacities ........................278
service points ..........................244
starting after a collision .........201
Engine block heater .................178
Engine oil ..................................246
change oil soon warning,
message center .......................246
checking and adding ..............246
dipstick ....................................246
filter, specifications ........248, 277
recommendations ...................248
refill capacities ........................278
specifications ..................279±280
Exhaust fumes ..........................178
F
Floor mats ...................................96
Fluid capacities .........................278
Fuel ............................................257
calculating fuel economy .......262
cap .....................................11, 259
capacity ...................................278
choosing the right fuel ...........260
comparisons with EPA fuel
economy estimates .................265
detergent in fuel .....................261
filling your vehicle
with fuel ..................257, 259, 262
filter, specifications ........262, 277
fuel pump shut-off switch .....201
gauge .........................................17
improving fuel economy ........262
low fuel warning light ..............14
octane rating ...........260, 280±281
quality ......................................261
running out of fuel .................261safety information relating
to automotive fuels ................257
Fuses ..................................203±204
G
Garage door opener ..............82, 96
Gas cap (see Fuel cap) ......11, 259
Gas mileage
(see Fuel economy) .................262
Gauges .........................................16
engine coolant temperature
gauge .........................................16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................193
calculating ...............................194
definition .................................193
driving with a heavy load ......193
location ....................................193
GVWR (Gross Vehicle Weight
Rating) .......................................193
calculating .......................193±194
definition .................................193
driving with a heavy load ......193
location ....................................193
H
Hazard flashers .........................201
Head restraints .................129, 133
Headlamps ...................................67
aiming ..................................69±70
autolamp system .......................67
bulb specifications ....................73
Index
289

daytime running lights .............67
flash to pass ..............................68
high beam ...........................15, 68
replacing bulbs .........................74
turning on and off ....................67
warning chime ..........................15
Heating
heater only system ...................58
heating and air conditioning
system .......................................60
rear seat controls .....................64
HomeLink universal
transceiver
(see Garage door opener) ...96±99
Hood ..........................................243
I
Ignition .......................175, 280±281
Infant seats
(see Safety seats) .....................164
Inspection/maintenance
(I/M) testing ..............................266
Instrument panel
cleaning ...................................239
cluster ................................10, 239
lighting up panel
and interior ...............................69
J
Jack ............................................212
positioning ...............................212
storage .....................................212
Jump-starting your vehicle ......218K
Keyless entry system
autolock ...................................121
locking and unlocking doors ..123
programming entry code .......122
Keys ...................................124±126
key in ignition chime ...............15
positions of the ignition .........175
L
Lamps
autolamp system .......................67
bulb replacement
specifications chart ..................73
cargo lamps ...............................69
daytime running light ...............67
headlamps .................................67
headlamps, flash to pass ..........68
instrument panel, dimming .....69
interior lamps .....................71±73
replacing bulbs ....... 73±74, 76±78
Lane change indicator
(see Turn signal) ........................71
Liftgate ..............................110, 112
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 181
anti-theft ...................................14
brake ..........................................12
charging system ........................12
check engine .............................10
door ajar ....................................14
fuel cap light .............................11
fuel reset ...................................13
high beam ...........................13, 15
low fuel ......................................14
low washer fluid .......................14
oil pressure ...............................13
Index
290