brake fluid FORD WINDSTAR 2003 2.G User Guide

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.8L OHV V6 engine
1. Brake fluid reservoir
2. Air filter assembly
3. Power distribution box
4. Battery
5. Automatic transmission fluid dipstick
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
345678
91012
Maintenance and Specifications
190

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating range, the performance of your brake
system could be compromised, seek service from your dealer
immediately.
MAX
MIN
Maintenance and Specifications
211

TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km
(20 miles) of driving.
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
Maintenance and Specifications
212

•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 3.8L OHV V6 engine
Air filter element FA-1616
Fuel filter FG-986B
Battery (standard) BXT-65-650
Battery (optional) BXT-65-750
Oil filter FL-400S
PCV valve EV-152
Spark plugs* AWSF-42EE***
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
*** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, and 3 have a“EG”suffix. Cylinders No.
4, 5, and 6 have a“E”suffix. If a spark plug needs to be replaced, use
only spark plugs with the service part number suffix letter“EE”as
shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil3.8L engine 4.7L (5.0
quarts)
Maintenance and Specifications
220

Fluid Ford Part
NameApplication Capacity
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L (14.8
quarts)
With rear heater 15.0L (15.9
quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Fuel tank N/A All 98.4L (26.0
gallons)
Automatic
transaxle fluidMotorcraft
MERCONV
AT FAll 13.0L (13.7
quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
221

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant (green
colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Door latch, hood
latch, auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, sliding
door both sides
(upper and
lower track) and
fuel filler door
hinge.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
orESR-M1C159-A
Maintenance and Specifications
222

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transaxle
(4F50N)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-5 WSS-MIC25B-A1
Windshield
washer fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine the
correct service interval.
Maintenance and Specifications
223

A
Accessory delay ..........................50
Air bag supplemental restraint
system ........................111–112, 115
and child safety seats ............113
description ......................112, 115
disposal ....................................117
driver air bag ..................114, 116
indicator light .........................113
operation .........................114, 116
passenger air bag ...........114, 116
side air bag ..............................115
Air cleaner filter .......................220
Air filter, cabin ............................34
Antifreeze
(see Engine coolant) ................196
Anti-lock brake system
(see Brakes) ......................134–135
Anti-theft system ........................86
arming the system ....................86
disarming a triggered system ..86
Audio system
(see Radio) ................16, 18, 20, 24
Automatic transaxle .................139
fluid, adding ............................212
fluid, checking ........................212
fluid, refill capacities ..............220
fluid, specification ..................224
Automatic transmission
driving an automatic
overdrive .................................140
Auxiliary power point .................50
Axle
lubricant specifications ..........222
B
Battery .......................................194acid, treating emergencies .....194
jumping a disabled battery ....167
maintenance-free ....................194
replacement, specifications ...220
servicing ..................................194
BeltMinder .................................106
Brakes ........................................134
anti-lock ...........................134–135
anti-lock brake system (ABS)
warning light ...........................135
fluid, checking and adding ....211
fluid, refill capacities ..............220
fluid, specifications .........222, 224
lubricant specifications ..222, 224
parking ....................................135
shift interlock ..........................139
Bulbs ............................................40
C
Calculating load ........................145
Capacities for refilling fluids ....220
Cargo net .....................................73
Cassette tape player ...................24
CD-single premium .........16, 18, 20
Cell phone use ............................56
Cellular telephone (see your
Cellular Phone Guide) ................56
Certification Label ....................225
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................121
in front seat ............................122
in rear seat ......................122, 124
tether anchorage hardware ...125
Cleaning your vehicle
engine compartment ..............183
instrument panel ....................185
Index
230

K
Keyless entry system .................81
autolock .....................................81
Keys
positions of the ignition .........131
L
Lamps
autolamp system .......................35
bulb replacement
specifications chart ..................40
cargo lamps ...............................36
daytime running light ...............35
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....36
interior lamps .....................38–39
replacing bulbs .............40, 42–43
Lane change indicator
(see Turn signal) ........................38
Liftgate ..................................72–73
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........135
Load limits .................................144
GAWR ......................................144
GVWR ......................................144
trailer towing ..........................144
Locks
autolock .....................................81
childproof ..................................76
Low tire warning .................13, 215
Lubricant specifications ...222, 224
Lumbar support, seats ...............89
M
Message center ...........................62english/metric button ...............63
system check button ................63
warning messages .....................65
Mirrors .........................................46
automatic dimming rearview
mirror ........................................51
fold away ...................................52
heated ........................................52
side view mirrors (power) .......51
Motorcraft parts ................205, 220
O
Octane rating ............................204
Oil (see Engine oil) ..................191
Overdrive ...................................139
P
Parking brake ............................135
Parts (see Motorcraft parts) ....220
Passenger Occupant
Classification Sensor ...................99
Pedals (see Power adjustable
foot pedals) .................................53
Power adjustable foot pedals .....53
Power distribution box
(see Fuses) ...............................157
Power door locks ..................75, 81
Power mirrors .............................51
Power point .................................50
Power steering ..........................138
fluid, checking and adding ....211
fluid, refill capacity ................220
fluid, specifications .........222, 224
Power Windows ...........................50
R
Radio ..........................16, 18, 20, 24
Index
233