relay FORD WINDSTAR 2003 2.G Owners Manual

Seating and Safety Restraints 87
Seating 87
Safety restraints 98
Air bags 111
Child restraints 117
Driving 131
Starting 131
Brakes 134
Traction control 135
Transmission operation 139
Trailer towing 146
Roadside Emergencies 150
Getting roadside assistance 150
Hazard flasher switch 151
Fuel pump shut-off switch 151
Fuses and relays 152
Changing tires 160
Jump starting 167
Wrecker towing 172
Customer Assistance 173
Reporting safety defects (U.S. only) 181
Cleaning 182
Maintenance and Specifications 188
Engine compartment 190
Engine oil 191
Battery 194
Fuel information 201
Low tire warning system 215
Part numbers 220
Refill capacities 220
Lubricant specifications 222
Table of Contents
2

Resetting the PSD
The power sliding door may operate incorrectly or not at all because of
the following conditions:
•a low voltage or dead battery
•disconnecting the battery
•if the PSD fuse (fuse #6) is removed or blown. Refer toFuses and
relaysin theRoadside emergencieschapter.
If any of the above conditions has occured, preform the following steps
to reset the PSD:
1. Check to see if PSD is unlocked and securely closed.
2. Make sure the gearshift is in (P) Park.
3. Push the PSD control on the overhead console to open the door.
4. Wait five (5) seconds and close the door by pressing the PSD control
on the overhead console.
5. Wait five (5) seconds and repeat Steps 3 and 4 then go on to step 6.
6. Repeat steps 3–5 for opposite door.
If the door does not rest in the fully open position, repeat Steps 1–4
again. If the door still does not operate correctly:
7. Turn the ignition switch to OFF.
8. Remove the PSD fuse (fuse #6) from the passenger fuse panel and
leave it out for thirty (30) seconds. Refer toFuses and relaysin the
Roadside emergencieschapter.
9. Reinstall the fuse and wait ten (10) seconds.
10. Repeat steps 1–6 above.
If the door still does not operate correctly, see your dealer for service.
Sliding Door Child Safety Lock
Your vehicle is equipped with a sliding door child safety lock that helps
prevent passengers from operating the sliding door by using the inside
door handle, refer toChild safety locksin theLocks and Security
chapter.
To open the sliding door when the child safety lock is on:
•Unlock the sliding door and open the door from the outside.
•Press the right or left hand control on the overhead console to open
the door.
Driver Controls
49

AUTOMATIC TRANSAXLE OPERATION
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.Apply the brake pedal and shift
to N (Neutral).
In the ignition OFF position, the automatic transmission shift
lever can be moved from the P (Park) position without the brake
pedal depressed. To avoid unwanted vehicle movement, always set the
parking brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with an automatic overdrive transaxle with column
gearshift and O/D off switch
Your transaxle is equipped with an adaptive learning strategy found in
the vehicle computer. This feature is designed to increase durability and
Driving
139

This switch is located behind the
service panel on the right side of
the cargo area.
To reset the switch:
1. Turn the ignition OFF.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition ON.
5. Wait a few seconds and return
the key to OFF.
6. Make another check of leaks.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
Roadside Emergencies
152

The fuse holder is designed to allow you to pull the fuse (#6) from the
fuse panel circuit without having to completely remove it from the fuse
panel. The fuse and fuse holder will remain in the fuse panel.
If the fuse (#6) must be replaced, the fuse and fuse holder can be
removed by pulling it completely out from the fuse panel cover.
With the fuse (#6) removed, the following systems will not be functional:
•radio
•power sliding door(s)–(if equipped)
•keyless entry system–(if equipped)
When the pull fuse is reinstalled, the following features will need to be
reset.
•radio pre-sets
•power sliding door(s)–(if equipped)
Please refer to theEntertainmentchapter andPower Sliding Door
section in theDriver controlschapter for instructions to reset these
features.
RELAY 1 RELAY 2 RELAY 3
RELAY 4 RELAY 5 RELAY 6
FUSE 1
FUSE 7
FUSE 12
FUSE 18
FUSE 24FUSE 8
FUSE 13
FUSE 19
FUSE 25FUSE 9
FUSE 14
FUSE 20
FUSE 26FUSE 10
FUSE 15
FUSE 21
FUSE 27FUSE 11
FUSE 16
FUSE 22
FUSE 28FUSE 17
FUSE 23
FUSE 29 FUSE 2 FUSE 3 FUSE 4 FUSE 5
FUSE 6
Roadside Emergencies
154

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
1 10A Stepwell lamps, Puddle lamps, 2nd row
reading lamps, 3rd row reading lamps, Cargo
lamp, Dome lamp, Map lamp, Visor/Vanity
lamps, Remote Keyless Entry (RKE) keypad,
Turn signal mirrors
2 25A I/P Courtesy Lamps, Video Cassette Player
(VCP)
3 15A Power mirror motors, Adjustable pedal motor,
Memory module (if equipped)
4—Not used
5 20A Console power point
6 15A Radio, Compact Disc (CD) changer, RKE
module, Power Sliding Door (PSD) module,
Rear seat radio controller (if equipped), Rear
seat entertainment module (if equipped)
7 15A Left rear turn lamp, Backup lamps, Right stop
lamp, Right rear park lamp, License Lamps
8 20A Rear electronic module (RHF/RH sliding/LH
sliding/Liftgate door lock motors, Aux. air
blend door motor, Aux. air mode door motor)
9 10A Cluster, Powertrain Control Module (PCM)
relay (coil)
10 15A Heated backlite relay (coil), Speed control
module, Anti-lock Brake System (ABS)
module or IVD Module, Heated seat switch (if
equipped), Heated seat module (if equipped),
Cluster, Front temp blend door actuator,
Brake shift interlock solenoid, PCM, PSD
module, Reverse Sensing System (RSS),
Front A/C control head, Steering wheel angle
sensor (if equipped)
Roadside Emergencies
155

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
11 15A Electric brake controller, Brake shift interlock
solenoid, Rear electronic module
12 20A Center high-mounted stop lamp
13 10A Right rear turn lamp, Left stop lamp, Left
rear park lamp
14 10A Autolamp sensor, Transmission overdrive
cancel switch, Front electronic module,
Compass module, Electrochromatic mirror,
PSD overhead console switch
15 20A Console power point
16 10A Cluster
17 20A Cigar lighter/Powerpoint, Datalink connector
18 15A Quarter Window Motors, RH window switch
backlighting, RH lock switch backlighting,
Master control switch (LH) backlighting,
Radio, VCP, Liquid Crystal Display (LCD),
Front electronic module
19 10A Starter interrupt relay (coil)
20—Not used
21—Not used
22 10A Heated Mirrors
23 20A Body power point, Auxiliary blower relay #1
and #2 coils
24—Not used
25 10A Radio (Anti-theft)
26 10A Air bag module, Passenger air bag
deactivated indicator, Passenger seat weight
pressure sensor ECU
27—Not used
28 10A Cluster
29 2A Speed control deactivation switch
Relay 1—Switched system power relay #4
Roadside Emergencies
156

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
Relay 2—Accessory delay relay
Relay 3—Front blower motor relay
Relay 4—Switched system power relay #3
Relay 5—Rear defrost relay
Relay 6—Auxiliary blower motor relay
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
The cover for the power distribution box can be removed by releasing
the tab on the back left corner of the cover, then pulling the cover up.
503
304
303
302301
502
501
207201
202
203
204122118114110106102
121117113109105101
120116112108104
119115111107103
24
209206
208
18161412108642
1715131197531
205
23
22
21
401
20
19
Roadside Emergencies
157

The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 30A* Powertrain Control Module (PCM) relay
2 10A* PCM, Front electronic module (FEM)
3 10A* A/C compressor clutch
4 25A* Horns, Horn relay (coil)
5 15A* Fuel pump motor, PCM
6 30A* Front wiper motor, Front wiper relay, Front
washer pump, FEM
7 25A* Rear wiper motor, Rear washer pump, Rear
wiper relay (coil)
8—Not used
9 15A* Right headlamp
10 15A* Right front park lamp, Right front turn lamp,
Right front cornering lamp, Right front
auxiliary driving lamp
11 15A* Left front park lamp, Left front turn lamp,
Left front cornering lamp, Left front auxiliary
driving lamp
12 15A* Left headlamp (low and high beam)
13 10A* Alternator field sense
14 10A* FEM (left door lock motor)
15 20A* Trailer tow park lamps
16 20A* Trailer tow turn lamps
17—Not used
18—Not used
19 15A* AX4S transaxle, Vapor Management Valve
(VMV), A/C clutch relay coil, EGR control
solenoid, Engine fuel control HO2S #11
sensor, Engine fuel control HO2S #21 sensor,
Catalyst monitor HO2S #12 sensor, Catalyst
monitor HO2S #22 Sensor, Canister vent
solenoid, Intake manifold runner control
Roadside Emergencies
158

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
20 15A* Ignition coil, Intake Air Control (IAC) valve,
Fuel injectors, Mass Air Flow (MAF) sensor,
Fuel pump relay coil, Intake manifold runner
control, High-speed cooling fan relay coil,
Low-speed cooling fan relay coil, PCM,
Passive anti-theft receiver
21—Not used
22—Not used
23—Not used
24—Not used
101 40A** Anti-lock Brake System (ABS) module or IVD
Module
102 40A** ABS module or IVD module
103 40A** SSP4 Relay, SSP4 Relay (coil)
104 30A** Left-hand power seat motors, Left-hand
power lumbar motor, Driver seat memory
module
105 30A** Starter motor solenoid, Ignition switch
106 30A** Delayed accessory relay, Delayed accessory
relay coil, FEM- right-hand front window
motor
107 50A** Engine cooling fan motors, Cooling fan
dropping resistor
108—Not used
109 30A** Heated seat modules
110 50A** Right-hand Power Sliding Door (PSD) module
111 40A** Fuse junction box
112 30A** Trailer tow, Electric brake controller
113 30A** FEM - left-hand window motor
114 40A** SSP3 relay, SSP3 relay coil
115 50A** Fuse junction box bus #2
116 30A** Heated backlight relay
Roadside Emergencies
159