torque GEELY FC 2008 Workshop Manual

Electric sunroof (optional)--Sunroof
7. Use screw driver (twisted by adhesive tape) to align
the sunroof driving pull cable with right mark.
8. Assemble sunroof shell body assembly.
(a) Bolt.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Screw cap.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
9. Assemble the glass of sunroof.
(a) Check the phase difference between sunroof waterproof ad-
hesive tape and top gasket.
Front end and rear end: 0±1.5mm
Rear corner: 0±1.5mm
0-1.5mm
(b) Adjustment
Use T25 planetary wrench to loosen the screw to adjust
the sunroof on correct position, then lock the screw.
10. Inspection for water leakage.
(a) After the adjustment, check whether the sunroof leaks water.
(b) If sunroof leaks water, adjust it again.
Assembly mark
 363 

Engine cover/automobile door
Engine cover
Adjustment
Engine cover/automobile door--Engine cover
 366  1. Check engine cover assembly.
Check whether the clearance of engine cover is in regulated
value shown in table.
2. Adjust engine cover assembly.
(a) Adjust engine cover assembly by loosening the hinge bolt at
the side of engine cover.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(b) Adjust engine cover assembly by turning the gasket.
(c) Adjust engine cover assembly by loosening three bolts of
engine cover locker.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m

Engine cover/automobile door--Front automobile door
Front automobile door
Subassembly
.
 : Regulated torque
1
2
3
4
5
6
78
9
10
1118
17 16 15 14
2220
19
21 13
12 32
26
2731 30
29 28 272625
33
24
23
 367 

Engine cover/automobile door--Front automobile door
8. Disassemble left front glass assembly [68000146]
Hint: insert the cloth in door steel board to prevent it from
scratching the glass.
(a) Turn the door glass until the bolts happens in repairing
hole.
(b) Disassemble two bolts and door glass.
Note: do not damage the door glass.
Hint: pull the door glass upwards to disassemble it.
9. Disassemble seal tape of left front glass guide slot
[68000161]
10. Disassemble left front door glass lift assembly
[67000122]
(a) Disassemble the joint.
(b) Disassemble six bolts and glass lift.
11. Spread lubricating grease on automobile body.
12. Disassemble left front door window glass guide
slot assembly [68000148]
Disassemble the screw and door framework rear lower bracket.
13. Disassemble left front door locker organization as-
sembly [68000152]
(a) Disassemble the joint.
(b) Disassemble connecting rod from exterior handle.
(c) Disassemble the bolt and screw.
(d) Use planetary socket wrench (T30) to disassemble three
planetary screws and door locker.
(e) Disassemble two screws and left front door locker organi-
zation driver.
14. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
lift assembly.
15. Disassemble left front door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and door key tank.
(b) Disassemble exterior handle from exterior handle pedestal.
(c) Use planetary socket wrench to disassemble the screw
and left front door exterior handle pedestal.
 370  16. Assemble left front door locker organization assembly [68000152]
(a) Use two screws to assemble left front door locker organization driver.
(b) Use planetary socket wrench (T30) to assemble three planetary screws and front door locker assembly.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolts and screws.
(d) Connect connecting rod to exterior handle.
(e) Connect the joint.

Engine cover/automobile door--Front automobile door
17. Assemble left front door glass lift assembly [67000122]
(a) Use six bolts to assemble left front door glass lift.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble electric window lift and door glass.
(c) Connect electric window switch to wiring harness and turn ignition switch to ON.
(d) Operate UP and DOWN several times by hand repeatedly.
(e) Check whether the AUTO UP→AUTO DOWN of automatic operation is normal.
Hint:
zWhen it is set up again, anti-clamping protection function does not work.
zAfter implementing AUTO UP operation to close window completely, if automobile window
could not be operated downwards, it is necessary to set up the lift again.
(f) Check the function of electric window.
 371  18. Check the function of electric window
19. Assemble repairing hole cover of left front door
Hint:
zWhen assembling repairing hole cover, pull out con-
necting rod and joint from repairing hole cover.
zAfter assembling repairing hole cover, connecting rod
and joint could not be bent or concaved.
zAfter assembling repairing hole cover, it is necessary
to confirm the affixing situation of adhesive tape.

Engine cover/automobile door--Front automobile door
Adjustment
Hint: the working procedure for right side is same as left side.
1. Check the clearance of left front door
(a) Check whether following data is in standard value.
2. Adjust the clearance of left front door.
(a) Use special tool to loosen hinge bolt at the side of automo-
bile body to adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge bolt at the side of automobile body to adjust
the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locking pedestal and use plas-
tic hammer to knock lightly locking pedestal to adjust its
position.
(d) Lock fixing screw of locking pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile bodyAt the side of
automobile door
 372 
At the side of
automobile door At the side of
automobile body

Engine cover/automobile door--Rear automobile door
11. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
door locker.
12. Disassemble left rear door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle cover.
(b) Disassemble exterior handle.
(c) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle pedestal.
13. Assemble left rear door locker organization assem-
bly [68000191]
(a) Assemble left rear door locker organization driver and two
screws.
(b) Use planetary socket wrench to assemble left rear door
locker organization assembly and three screws.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolt.
(d) Connect the joint.
14. Assemble left rear door glass lift assembly
[67000124]
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble left rear door repairing hole cover.
(a) Assemble repairing hole cover on door steel board.
Hint:
z zz z
zWhen assembling repairing hole cover, pull out
connecting rod and joint from repairing hole cover.
z zz z
zAfter assembling repairing hole cover, connecting
rod and joint could not be bent or concaved.
z zz z
zAfter assembling repairing hole cover, it is neces-
sary to confirm the affixing situation of adhesive
tape.
 374 
Adhesive
tape

Engine cover/automobile door--Rear automobile door
2. Adjust the clearance of left rear door.
(a) Loosen hinge screw cap at the side of automobile body to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge screw cap at the side of automobile door to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locker pedestal, and use plastic
hammer to knock lightly the locker pedestal to adjust its
position.
(d) Lock the fixing screw of locker pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile body
 376 
At the side of
automobile bodyAt the side of
automobile door
At the side of
automobile door

Engine cover/automobile door--Trunk cover
Trunk cover
Adjustment
1. Check the clearance of trunk cover.
(a) Check whether following data is in standard value.
2. Adjust the clearance of trunk cover.
(a) If you want to make front and rear, left and right adjustment,
please loosen the bolt at first.
(b) If the front end of trunk cover needs to adjust vertically, please
increase or decrease the number of washers between hinge
and trunk cover.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Use the hammer and copper stick to knock lightly the locker
pedestal to adjust.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
 377