light GEELY FC 2008 Repair Manual

Circuitry--Power supply
24. spare
25. OBD discharge test system
26. rear fog light
27. Anti-burglary
28. DOOR center control, light con-
trol system
29. Defrost load
30. spare
31. spare
32. eletric injection system, safety
airbag system, anti-burglary
system, instrument system
33. spare
34. spare
35. spare
36. front fog light
37. AMI ignition system
38. TAILposition light, number platelight
39. brake light
40. electric sunroof
41. instrument system, air condition
system, defrost system, Re-
verse Radar, rear light, turn light.
42. CIG air condition system, audio
system, electric rear view mirror,
cigarette lighter
43. washer
44. spare
45. wiper
46. spare
47. center control, light control
system, anti-burglary system,
ABS system
48. air condition system
49. rear defrost system
50. electric glass operator
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Windshield/bodywork glass/wing mirror--Electric window control system
Avometer terminalsconditionsregular situations
16-earth(input +B signal)turn ignition switch from OFF to ON 0V → 10-14V
11-earthalways conduction
12-earthalways conduction
15-earth(input IG signal)turn ignition switch from OFF to ON 0V→10-14V
(4) Inspect other windows whether they can not actuate except window of driver seat room, when the
electric window switch locked.
2. Inspect automation function
(a) inspect basic function
(1) Turn the ignition switch to ON
(2) Inspect whether driver seat window automatic descends completely, when you press electric win-
dow main switch.
(3) Inspect whether driver seat window stop descending when driver seat window automatic descends
and press the main switch.
If the voltage and conduction do not accord with the regulations, the input side of electric window main
switch may have malfunction.
(b) Inspect the joint terminal voltage when connect the joint.
If the voltage does not accord with the regulations, electric window main switch may have malfunction.
(c) Inspect whether AUTO headlamp(LED) lights when connect the joint, turn the ignition switch from
OFF to ON.
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Avometer terminalsconditionsregular situations
4-earth turn the ignition switch to ON, turn Driver
seat0V→over 9V
(output P/W.UP) Main switch from OFF to UP (manual operation)
9-earthturn the ignition switch to ON, turn Driver
seat0V→over 9V
(output P/W.DOWN)Main switch from OFF to DOWN (manual operation)
9-earthturn the ignition switch to ON, turn Off Driver
seat
window → driver seat Main switch to DOWN 0V→over9V→0V
(output P/W.DOWN)
(auto Operation)
→ windows open completely.
3. Inspect electric window main switch assembly
(a) Inspect operations
(1) Disassemble the joint of driver seat electric window main
switch and inspect the voltage and conduction among
terminals.

Windshield/bodywork glass/wing mirror--Rear ventilation window
Rear ventilation window
Change
Clues on: Please assemble by the sequence opposite with disassembling sequence. Assemble
directions could be got when necessary.
1. Disassemble the step trim board of left rear door [68010022] (referring to page 390)
2. Disassemble the step trim board of right rear door [68010024] (referring to page 390)
3. Disassemble left rear door frame sealed tape [68010059]
4. Disassemble right rear door frame sealed tape [68010060]
5. Disassemble rear seat cushion
6. Disassemble rear seat back assembly (fixed) [68010076] (referring to page 354)
7. Disassemble rear seat right back assembly (fixed) [68010079] (referring to page 352)
8. Disassemble rear seat left side back assembly (separate) [68010078](referring to page
352)
9. Disassemble left rear pillar interior trim board assembly [68010026] (referring to page
390)
10. Disassemble right rear pillar interior trim board assembly [68010027] (referring to page
390)
11. Disassemble high brake light assembly [68010008]
12. Disassemble rear platform front-below trim board [68010034]
13. Disassemble rear wind window sealed trim tape [68000104]
(a) Use blade to cut the trim tape as the drawing.
steel wire
 324 
Notes: Do not damage the bodywork by blade.
(b) Disassemble rudimental trim tape.
14. Disassemble rear ventilation window assembly
[68000103]
(a) Use a steel wire to drill through windows and bodywork.
(b) Tie something like wood block at both the end of steel wire.
Clues on: Stick adhesive tape on the bodywork at work
to prevent paintwork from scraping.
Notes: When separate window, do not damage
paintwork and interior and exterior trim board.
(c) Pull steel wire along front windscreen around, removal
agglutinant.
(d) Disassemble front windscreen.
Note: When cut front windscreen down, leave aggluti-
nant as much as possible on the bodywork.
15. Clean rear ventilation window assembly [68000103]
Use white gasoline to clean rear ventilation window around.
16. Assemble windscreen orientation plastic button
[68000064]
Assemble two orientation block on the rear windscreen as the

Panel/combination instrument--combination instrument
Panel / combination instrument
combination instrument
Trouble table
Lightening:
Phenomenon
All lights fail
Only one light failsPossible parts of trouble
1. combination instrument assembly
2. joint or harness
1. combination instrument assemblyReference pages
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Indicator light:
Phenomenon
Trouble light fails
Charge light fails
Brake system light fails
ABS light fails
SRS lights fails
Door light fails
low fuel level light fails
low Oil pressure light failsPossible parts of trouble
1. harness or joint
2. engine ECU
3. combination instrument assembly
1. harness or joint
2. engine ECU
3. combination instrument assembly
1. harness or joint
2. ABS ECU
3. combination instrument assembly
1. harness or joint
2. ABS ECU
3. combination instrument assembly
1. harness or joint
2. airbag sensor assembly
3. combination instrument assembly
1. harness or joint
2. door control switch
3. combination instrument assembly
1. harness or joint
2. fuel level light switch
3. combination instrument assembly
1. combination instrument assembly
2. oil pressure light switch
3. harness or jointReference pages
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335
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335
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 334 

Panel/combination instrument--combination instrument
Indicator light:
Phenomenon
Turning light fails
Distant light failsPossible parts of trouble
1. harness or joint
2. turn light and safety warning light system
3. combination instrument assembly
1. harness or joint
2. left combination switch
3. combination instrument assemblyReference pages
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335
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335
Instrument:
Phenomenon
Revolution counter, petrol guage and
engine water thermometer fail
petrol guage fails or works abnormallyPossible parts of trouble
1. harness or joint
2. (panel) safety fuse
3. combination instrument assembly
1. harness or joint
2. Fuel guage sensor
3. combination instrument assemblyReference pages
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335
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335
Vehicle inspection
1. inspect speed counter
(1) Use speedometer tester to inspect allowed error of speedometer and action of speedometer
Reference: Km/h
speed indicated by speedometer actual speed
20km/h17-23km/h
40km/h35-40km/h
60km/h55-60km/h
80km/h75-80km/h
100km/h95-100km/h
120km/h 114-120km/h
140km/h133-140km/h
160km/h152-160km/h
Notes: tyre wear or tyre pressure too high or too low will increase error.
(2) Inspect speedometer needle offset
Reference: below 0.5km/h
 335 

Panel/combination instrument--combination instrument
2. Inspect output signal of vehicle speed.
(1) When vehicle run at 10km/h, inspect voltage between ter-
minal10 and terminal A1 of combination instrument assembly.
Standards: the voltage pulsates repeatedly between
0V to 5V for thirteen times.
Notes: Inspect the ignition switch “on” connects the
joint
3. Inspect speed gauge
(1) Connect a test tachometer. then startup the engine.
Notes:
zTachometer terminals polarity connects oppositely will damage interior transistors and
LEDs.
zWhen move or disassemble tachometer. do not drop on the ground or knock the surface.
(2) Compare indicted value test tachometer and combination instrument tachometer.
Standard indicted value (rmp) permitted values (rpm)
700 630-770
1,000 (900-1,100)
2,000 (1,850-2,250)
3,000 2,850-3,150
4,000 (3,800-4,200)
5,000 4,750-5,250
6,000 (5,700-6,300)
7,000 6,650-7,350
DC 13.5V, 25°C
(1) Disassemble the joint of fuel meter
(2) Turn ignition switch to ON, inspect indictor position of fuel guage.
Indictor position: F
(3) Connect short terminal1 and terminal2 of wiring harness sides. Turn ignition switch to ON, inspect
indictor position of fuel guage.
Indictor position: F
5. Inspect low fuel level indictor 4. Inspect fuel gauge
The fuel gauge has the function of sensor detection (that is
failure treatment of oil level tachometer)that is when fuel gauge
indictor is at E position, if low oil level warning light doesn”t
light, first should judge whether there have open-loop trouble of
fuel sensor or wiring harness. When sensor fails, fuel indictor
should stop at current position. But if failing time is over 20
seconds, the indictor will return to E position quickly, the in-
strument will at wire break detection. If the normal situation of
detection panel is over 20 seconds, indicator will return to normal.
A1A20
 336 

Panel/combination instrument--combination instrument
(1) Disassemble fuel meter joints or break wire, when indictor is at E, fuel indictor does not light.
(2) Jumper a 300-330
resistor from the corner of terminal1 and termianl2, turn ignition switch to ON,
indictor is at E line, the indictor light lights.
6. Inspect generator water thermometer .
(1) Disassemble joint of generator water thermometer
(2) Turn ignition switch to ON, inspect indictor position of gen-
erator water thermometer.
Indictor position: COOL
(3) Earth 2 terminal of the wiring harness side joint to inspect
indictor position of generator water thermometer.
Indictor position: HOT
1 2 3
7. Inspect untied indictor light of driver seat belt.
(1) Turn ignition switch to ON, Inspect untied indictor light of driver seat belt lights.
(2) Tie the seat belt, inspect untied indictor light seat belt lights off.
(3) Disassemble the joint of safe belt button switch, earth the terminals of wiring harness
(4) Turn ignition switch to ON, inspect untied indictor light seat belt lights on.
8. Inspect low oil pressure indictor
(1) Disassemble the joint of oil pressure switch.
(2) Turn ignition switch to ON.
(3) Earth terminals of wiring harness sides, inspect low oil pressure indictor.
Low oil pressure indictor: light
9. Inspect oil pressure switch
(1) disassemble joints of oil pressure switch,
(2) Inspect the conduction of oil pressure switch terminals and earth.
Generator extinguishes: conduction
Generator works: not conduction
10. Inspect light warning buzzer
(a) Inspect the function of light warning buzzer
Clues on: light warning buzzer works together, only key
reminding buzzer works.
(1) Front combination light switch switches to ON, extract the
key, open driver seat door, inspect light warning buzzer.
Audio buzzer: Audio for 10 seconds in the night to cut
lamp power, in the day cut the lamp instantly.
(2) When buzzer works, do any one of the followings, inspect whether buzzer stop buzzing.
z zz z
zTurn front combination switch to OFF.
z zz z
zClose driver seat door.
z zz z
zInsert the key.
Buzzer Light switch
Key warning
switch
Pull out the key
Open driver door
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Panel/combination instrument--combination instrument
(b) Inspect light warning buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery positive wire to terminal A18 and nega-
tive to terminalA17,inspect buzzer.
Audio buzzer: long buzzes
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
11. Inspect key buzzer
(a) Inspect when key buzzer and light warning buzzer works
together, only key buzzer works.
(1) Insert the key, when driver seat door opens, turn ignition
switch to OFF (LOCK or ACC). inspect key buzzer works
1HZ discontinuously.
(b) inspect key buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery negative wire to terminal A17 and B8,
inspect buzzer which should work discontinuously.
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
12. Inspect brake system indictor
(a) Inspect parking brake system indictor
Key warning
switch
Key switch
1G gear
Pull out the key
Open driver door
Buzzer
B8
B1
A1A20
(1) Disassemble the joint of parking brake switch, and earth terminals of wiring harness side joints.
(2) Turn ignition switch to ON, inspect brake system indictor light lights.
(b) Inspect brake oil level indicator light
(1) Disassemble the joint of brake oil level indicator light, connect terminal of wiring harness side
joints.
(2) Turn ignition switch to ON, inspect brake system indicator light lights.
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Panel/combination instrument-combination instrument
13. Check the switch of indicating light of brake liquid level.
(1) Disassemble the cover and filter screen of liquid storage tank of brake main pump.
(2) Disassemble the joint.
(3) Check the conduction between switch side joints.
Float (switch is OFF): not conduction
(4) Use siphon and other tools to absorb brake liquid in storage tank.
(5) Check the conduction between switch side joint terminals.
Sink (switch is ON): conduction
(6) Pour brake liquid into storage tank.
Inspection
1. Check the switch of indicating light of brake liquid level.
Check the conduction between switch side joint terminals.
Float ((switch is OFF): not conduction
Sink (switch is ON): conduction
2. Check parking brake switch.
Check the conduction between switch side joint terminals.
When switch pin is released: conduction
When switch pin is pressed: not conduction
 339 

Panel/combination instrument--panel
(b) Assemble CD machine assembly and panel central ventila-
tion hole assembly.
36. Assemble helix cable assembly (referring to page
261)
37. Assemble steering wheel assembly [67010001]
(referring to page 194)
38. Check the central position of steering wheel.
39. Check the safety airbag assembly at the side of
driver [67010011] (referring to page 249)
40. Assemble the safety airbag assembly at the side of
driver [67010011]
41. Check the warning light of SRS airbag
Fixing
clamp
4 Fixing
clamp
 346