trunk GEELY FC 2008 Workshop Manual

Engine cover/automobile door
Engine cover......................................................
366
Adjustment.....................................................
366
Front automobile door........................................
367
Subassembly.................................................
367
Overhaul........................................................
369
Adjustment.....................................................
372
Rear automobile door.......................................
373
Overhaul........................................................
373
Adjustment....................................................
375
Trunk cover.........................................................
377
Adjustment....................................................
377
Torsion spring of trunk cover.............................
378
Change..........................................................
378
Exterior/inner trim board
Front bumper....................................................
379
Subassembly................................................
379
Change..........................................................
380
Rear bumper......................................................
381
Subassembly................................................
381
Change..........................................................
382
Name plate........................................................
383
Change..........................................................
383
Exterior seal tape of left front door glass (LH)...
384
Change..........................................................
384
Exterior seal tape of left rear door glass...........
385
Change..........................................................
385
Light fender........................................................
386
Change..........................................................
386
Top left trim tape.................................................
387
Replacement.................................................
387
Left lower fender of automobile body (LH)........
388
Subassembly................................................
388
Change..........................................................
389
Inner trim board of top........................................
390
Change..........................................................
390Automobile control system
Ignition switch and anti-versa lock key warning switch.394
Malfunction phenomenon table.....................
394
Inspection......................................................
394
Electrical schematic diagram..............................
395

Rear strut assemblyOverhaulHint: the following overhaul procedures only aim at left side (LH), and the overhaul procedures
of another side (RH) are the same as LH.
1. Remove rear wheels.2. Remove rear left seat backrest assembly [68010078] (see Page 352).
3. Remove spare tire trim cover assembly.
4. Remove rear floor trim
5. Remove trunk left garnish [68000112].
6. Remove rear left strut assembly [64000098].(a) Support rear shaft with a jack.
(b) Remove 2 nuts and bolts.Rear suspension - Rear strut assembly(c) Remove nuts, gasket and rear strut assembly.7. Remove rear left strut assembly [64000098].(a) Compress helical spring with special tool.
Note: do not use pneumatic wrench, or the special tool
will be damaged.Wooden
block
Special tool102

Light--Light System
Switch positionsAvometer terminals regular situation
OFF 1-2 not conduction
ON 1-2 conduction
(d) Inspect conduction of front fog light switch
(1) Inspect switch on every positions, the conduction among terminals as following table.
Switch positionsAvometer terminals regular situation
OFF - not conduction
DOOR 1-2conduction
ON 2-bodywork earthconduction
2. Interior rear top light assembly [67010006]
(a) Inspect the conduction of interior rear top light
(1) Inspect switch on every position, the conduction among
terminals as following table.
Standard:
3. Room front top light assembly [67010007] (equipped
with electric sunroof [67010009])
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
4. Room front top light assembly [67010005](do not
equipped with electric sunroof)
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
5. Trunk lighting assemble [67000106]
(a) Inspect the conduction among terminals.
Standard: conduction
6. Inspect the B door pillar control switch assembly
[67000075]
1 2
 284 

Light--Light System
(a) Inspect the conduction of B pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth, when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
7. Inspect the C door pillar control switch assembly [67000076]
(a) Inspect the conduction of C pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth,when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
8. Trunk light switch assemble [67000073]
(a) Inspect the conduction of Trunk light switch
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
9. Front fog light relay [67000071]
(a) Inspect the conduction of front fog light relay
(1) Inspect the conduction among terminals
Standards:
Avometer terminalsregular situations
1-2 conduction
3-5 not conduction
10. Inspect rear fog light switch of instrument block
left switch units [67010003].
(a) Inspect battery’s positive wire connects to terminal 1,nega-
tive connects to terminals 7.
(b) Connect a 3.4W test bulb from battery’s positive wire to
terminal 3.
(c) Inspect lighting switch, indicator light of assembled instru-
ments and test bulb should light. If it does not accord with
regularizations, replace the switch.
11. Inspect door light assembly [67000107]
Inspect the conduction among terminals.
If the conduction does not accord with regularizations, replace
the switch.(2) Supply battery voltage(10-14V) to terminal1 and terminal2, then inspect the conduction between
terminal 3 and terminal 5.
Standard: conduction
1
 285 

Light--Number plate light
Number plate light
Change
1. Disassemble key aperture of trunk cover and bracket
2. Disassemble number plate light of trunk cover
3. Disassemble number plate light assemble [68000097]
(a) Disassemble the joints.
(b) Disassemble number plate light using vice screw driver.
Clues on: Before using vice screw driver, its cusp
should enwind adhesive tape.
(c) Disassemble the bulb.
 296 
Fixing
claw

Circuitry--Power supply
1. ST startup system
2. HEAD MAIN light system
3. spare
4. ECU instrument travel
computer (Aldine)
5. horn
6. turn light, alarm light
7. charging system
8. air condition system
9. electric injection system
10. audio system, air condition,
instrument, room light, trunk
light, door light
11. AM2 startup system
12. spare safety
13. spare safety
14. spare safety
15. spare safety
16. electric chair (Aldine)
17. electric fan
18. ABS system
19. ABS system20. left distance headlight
21. right distantce headlight
22. left low beams
23. right low beams
 314 

Engine cover/automobile door--Trunk cover
Trunk cover
Adjustment
1. Check the clearance of trunk cover.
(a) Check whether following data is in standard value.
2. Adjust the clearance of trunk cover.
(a) If you want to make front and rear, left and right adjustment,
please loosen the bolt at first.
(b) If the front end of trunk cover needs to adjust vertically, please
increase or decrease the number of washers between hinge
and trunk cover.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Use the hammer and copper stick to knock lightly the locker
pedestal to adjust.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
 377 

Engine cover/automobile door--Torsion spring of trunk cover
Torsion spring of trunk cover
Change
Hint:
zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction.
zChanging procedure for right side is same as the left side.
zFor torsion spring is disassembled, trunk cover does not have any tension, at this time, when
opening and closing trunk cover, it is necessary to support it with hand to prevent trunk cover
from closing for other resistances.
zTorsion spring I of trunk cover locates the upper end, and Torsion spring II of trunk cover
locates the lower end, so it is necessary to work from left side to right side when assembling;
but it is necessary to work by opposite sequence when disassembling.
1. Disassemble torsion spring of trunk cover
[68000100]
(a) Disassemble torsion spring I from middle bracket.
(b) Assemble special tool at the side of hinge.
(c) Push the special tool downwards, then pull trunk cover hinge
upwards from torsion spring I.
(d) Raise the special tool slowly, then use the special tool to
disassemble torsion spring I from the bracket.
(e) Disassemble torsion spring I from the bracket.
(f) Implement the work at the other side with same method.
2. Assemble torsion spring I of trunk cover [68000100]
(a) When assembling torsion spring I, it is necessary to as-
semble it on fixing clamp stably.
 378 
special tool

Rear bumper
Subassembly
Exterior/inner trim board--Rear bumper
Equipping with
reversing radar:
reversing radar
probe headEquipping with
reversing radar:
reversing radar
probe head Equipping with radar:
fixing pedestal of radar
probe head Left decoration of
luggage cas
Right decoration of trunk
Rear trim board of
trunk
Trim board of right
rear wheel
Mudguard of left
rear wheelRear bumper
Mudguard of right
rear wheel Trim board of left
rear wheel
 381 

Change
Hint:
zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction.
zPlease refer to subassembly figure of rear bumper on page 381.
Exterior/inner trim board--Rear bumper
 382  1. Disassemble trunk carpet assembly [68000114]
2. Disassemble rear trim board of trunk [68000118]
(a) Use two fixing clasps.
(b) Use disassembling tool for trim tape to disassemble rear
trim board of trunk.
3. Disassemble left decoration of trunk [68000112]
(a) Use disassembling tool for fixing clamp to disassemble
fixing clamp and a part of left decoration of trunk.
Hint:
Disassemble the fixing clasp and left decoration of trunk in the scope of screw cap used for
fixing rear bumper and trunk which could be disassembled.
4. Disassemble right decoration of trunk [68000113]
5. Disassemble mudguard of left rear wheel [68000223]
(a) Disassemble two screws and mudguard of left rear wheel.
6. Disassemble mudguard of right rear wheel [68000224]
7. Disassemble trim board of left rear wheel [68000230]
(a) Use screw driver to disassemble fixing clasp from rear bumper.
(b) Use disassembling tool for fixing clasp to disassemble fix-
ing clasp.
(c) Disassemble trim board of left rear wheel.
Hint: Disassemble trim board of left rear wheel in the
scope of screw used for fixing rear bumper which could
be disassembled.
8. Disassemble trim board of right rear wheel [68000231]
9. Disassemble rear bumper [68000012]
(a) Use screw driver to disassemble two fixing clasps.
(b) Disassemble four screw caps and two screws.
(c) Disassemble fixing clasp and rear bumper.
(d) Equipping with radar probe head: disassemble four joints of
radar probe head.
10. Disassemble reversing radar probe head assembly.
(a) Disassemble fixing pedestal of radar probe and radar probe.
11. Disassemble left rear fog light assembly [67000100]
(a) Disassemble fixing nut and left rear fog light assembly.
12. Disassemble right rear fog light assembly [67000101]