Rear axle GMC ENVOY 2003 User Guide

Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
The proper level is from 0 to 3/8 inch (0 to 10 mm)
below the bottom of the ®ller plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeePart D: Recommended
Fluids and Lubricants on page 6-18.
Four-Wheel Drive
Lubricant checks in this section also apply to these
vehicles. However, there are two additional systems that
need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. SeePart C: Periodic
MaintenanceInspections on page 6-16.
5-48

If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See
Engine Oil on
page 5-15for information on resetting the system.
An Emission Control Service.
See the mileage intervals following for additional
services that may be performed with an engine oil
change. After the services are performed, record the
date, odometer reading and who performed the service
on the maintenance record pages in Part E of this
schedule.
7,500 Miles (12 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
qInspect engine air cleaner ®lter or change indicator (if
equipped). If necessary, replace the ®lter. If vehicle is
driven in dusty/dirty conditions, inspect ®lter or
change indicator (if equipped) at every engine oil
change. See
Engine Air Cleaner/Filter on page 5-20for more information.An Emission Control Service.
(See footnote ².)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
22,500 Miles (37 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
6-6

30,000 Miles (50 000 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
qReplace fuel ®lter.An Emission Control Service. (See
footnote ².)
qReplace engine air cleaner ®lter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. See
Engine Air Cleaner/Filter on
page 5-20for more information.An Emission
Control Service. (See footnote ².)
37,500 Miles (62 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
qInspect engine air cleaner ®lter or change indicator (if
equipped). If necessary, replace the ®lter. If vehicle is
driven in dusty/dirty conditions, inspect ®lter or
change indicator (if equipped) at every engine oil
change. See
Engine Air Cleaner/Filter on page 5-20for more information.An Emission Control Service.
(See footnote ².)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
6-7

50,000 Miles (83 000 km)
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter at 100,000 miles
(166 000 km).
qAutomatic Transfer Case Only: Change transfer case
¯uid.
52,500 Miles (87 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
qReplace fuel ®lter.An Emission Control Service. (See
footnote ².)
qReplace engine air cleaner ®lter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. See
Engine Air Cleaner/Filter on
page 5-20for more information.An Emission
Control Service. (See footnote ².)
67,500 Miles (112 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
6-8

75,000 Miles (125 000 km)
qInspect engine air cleaner ®lter or change indicator (if
equipped). If necessary, replace the ®lter. If vehicle is
driven in dusty/dirty conditions, inspect ®lter or
change indicator (if equipped) at every engine oil
change. See
Engine Air Cleaner/Filter on page 5-20for more information.An Emission Control Service.
(See footnote ².)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
82,500 Miles (137 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qReplace fuel ®lter.
An Emission Control Service. (See
Footnote ².)
qReplace engine air cleaner ®lter on vehicles without
a restriction indicator. If equipped with a change
indicator, inspect the indicator. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect the change indicator (if equipped) at every
engine oil change. See
Engine Air Cleaner/Filter on
page 5-20for more information.An Emission
Control Service. (See footnote ².)
qRotate tires. SeeTire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
6-9

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-10.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-33.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
6-16

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-24.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Usage Fluid/Lubricant
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front and Rear
AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455) or
equivalent meeting GM Speci®cation
9986115.
6-18

Inspection......................................................6-17
Brake System.............................................6-17
Engine Cooling System................................6-17
Exhaust System..........................................6-16
Fuel System...............................................6-16
Part C - Periodic Maintenance.......................6-16
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-16
Transfer Case and Front Axle
(Four-Wheel Drive)...................................6-17
Instrument Panel Brightness.............................3-17
Instrument Panel.............................................3-35
Cluster.......................................................3-35
Overview..................................................... 3-4
Interior Lamps................................................3-17
J
Jump Starting.................................................5-42
K
Key Lock Cylinders Service..............................6-13
Keyless Entry System....................................... 2-5
Keys............................................................... 2-3
L
Lamps On Reminder.......................................3-16
Lamps...........................................................3-15
Exterior......................................................3-15
Interior.......................................................3-17
Lap-Shoulder Belt...................................1-15, 1-24
LATCH System...............................................1-42
Child Restraints...........................................1-42
Securing a Child Restraint Designed for
the LATCH System...................................1-44
Leaving Your Vehicle With the Engine
Running.....................................................2-30
Leaving Your Vehicle.......................................2-12
LEFT REAR DOOR AJAR................................3-62
Liftgate Release..............................................2-13
Liftgate/Liftglass..............................................2-13
Liftglass/Liftgate..............................................2-13
Lighted Visor Vanity Mirror...............................2-16
Light.............................................................3-37
Air Bag Readiness.......................................3-37
Anti-Lock Brake System Warning...................3-41
Brake System Warning.................................3-39
Change Engine Oil......................................3-46
Charging System.........................................3-38
Check Gages Warning.................................3-48
Cruise Control.............................................3-47
Gate Ajar...................................................3-49
Low Fuel Warning.......................................3-50
Malfunction Indicator....................................3-42
8

Light (cont.)
Reduced Engine Power................................3-47
Safety Belt Reminder...................................3-37
Security.....................................................3-46
Service Four-Wheel-Drive Warning Light.........3-48
Loading Your Vehicle for Off-Road Driving..........4-16
Loading Your Vehicle.......................................4-47
Locking Rear Axle...........................................4-10
Lockout Protection..........................................2-12
Locks............................................................. 2-9
Delayed Locking........................................... 2-9
Door........................................................... 2-8
Leaving Your Vehicle....................................2-12
Lockout Protection.......................................2-12
Power Door.................................................. 2-9
Programmable Automatic Door Locks.............2-10
Rear Door Security Locks.............................2-12
Loss of Control...............................................4-14
Low Fuel Warning Light...................................3-50
Luggage Carrier..............................................2-48
Lumbar........................................................... 1-2
Power Controls............................................. 1-2
M
Maintenance, Normal Replacement Parts..........5-104
Maintenance Schedule.....................................6-11
At Each Fuel Fill.........................................6-11
At Least Once a Month................................6-11Maintenance Schedule (cont.)
At Least Once a Year..................................6-13
At Least Twice a Year..................................6-12
Brake System Inspection..............................6-17
Engine Cooling System Inspection.................6-17
Exhaust System Inspection...........................6-16
Fuel System Inspection................................6-16
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-11
Part C - Periodic MaintenanceInspections......6-16
Part D - Recommended Fluids and
Lubricants...............................................6-18
Part E - Maintenance Record........................6-20
Scheduled Maintenance................................. 6-5
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-16
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection......................................6-17
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-59
Making Turns.................................................4-57
Malfunction Indicator Light................................3-42
Matching Transmitter(s) to Your Vehicle............... 2-6
Memory Seat.................................................2-51
9

Radios (cont.)
Rear Seat Audio........................................3-103
Setting the Time..........................................3-63
Theft-Deterrent..........................................3-104
Understanding Reception............................3-105
RainsenseŸ Wipers........................................3-10
RDS Messages..............................3-68, 3-75, 3-86
Reading Lamps..............................................3-19
REAR ACCESS OPEN....................................3-61
Rear Axle......................................................5-48
Locking......................................................4-10
Rear Climate Control System............................3-29
Rear Compartment Storage Panel/Cover............2-46
Rear Door Security Locks................................2-12
Rear Floor Storage Lid....................................2-49
Rear Safety Belt Comfort Guides......................1-26
Rear Seat Audio (RSA)..................................3-103
Rear Seat Entertainment System.......................3-92
Rear Seat Operation......................................... 1-6
Rear Seat Passenger Positions.........................1-23
Rear Seat Passengers, Safety Belts..................1-23
Rear Seats (Envoy XL)..................................... 1-7
Rear Underseat Fuse Block..............................5-97
Rear Window Defogger............................3-23, 3-27
Rearview Mirror, Automatic Dimming with
OnStar
žand Compass.................................2-35
Reclining Seatbacks, Power............................... 1-4
Recreational Vehicle Towing.............................4-45
Reduced Engine Power Light............................3-47Remote Control..............................................3-97
Remote Keyless Entry System, Operation............ 2-6
Remote Keyless Entry System............................ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-72
Removing the Spare Tire and Tools...................5-66
Replacement Bulbs.........................................5-52
Replacing Brake System Parts..........................5-41
Replacing Restraint System Parts
After a Crash..............................................1-61
Reporting Safety Defects................................... 7-9
Canadian Government................................... 7-9
General Motors...........................................7-10
United States Government.............................. 7-9
Reprogramming a Single HomeLink
žButton.......2-43
Resetting Defaults...........................................2-44
Restraint System Check...................................6-12
Checking Your Restraint Systems...................1-60
Replacing Restraint System Parts
After a Crash..........................................1-61
Restraint Systems...........................................1-60
Checking....................................................1-60
Replacing Parts...........................................1-61
Retained Accessory Power (RAP)......................2-20
RFA # BATTERY LOW....................................3-62
Right Front Passenger Position, Safety Belts......1-22
RIGHT REAR DOOR AJAR..............................3-62
Roadside......................................................... 7-5
Assistance Program....................................... 7-5
12