engine GMC ENVOY 2003 Repair Manual

{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO (carbon
monoxide) gas to get inside. CO could
overcome you and kill you. You can't see it or
smell it, so you might not know it is in your
vehicle. Clear away snow from around the
base of your vehicle, especially any that is
blocking your exhaust pipe. And check around
again from time to time to be sure snow
doesn't collect there.
Open a window just a little on the side of the
vehicle that's away from the wind. This will
help keep CO out.Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little
faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get and
it keeps the battery charged. You will need a
well-charged battery to restart the vehicle, and possibly
for signaling later on with your headlamps. Let the
heater run for a while.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine
again and repeat this only when you feel really
uncomfortable from the cold. But do it as little as
possible. Preserve the fuel as long as you can. To help
keep warm, you can get out of the vehicle and do
some fairly vigorous exercises every half hour or so until
help comes.
4-43

If You Are Stuck: In Sand, Mud,
Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you don't want to spin your
wheels too fast. The method known as ªrockingº can
help you get out when you're stuck, but you must
use caution.
{CAUTION:
If you let your tires spin at high speed, they
can explode, and you or others could be
injured. And, the transmission or other parts of
the vehicle can overheat. That could cause an
engine compartment ®re or other damage.
When you're stuck, spin the wheels as little as
possible. Don't spin the wheels above 35 mph
(55 km/h) as shown on the speedometer.
Notice:Spinning your wheels can destroy parts of
your vehicle as well as the tires. If you spin the
wheels too fast while shifting your transmission
back and forth, you can destroy your transmission.
For information about using tire chains on your
vehicle, see
Tire Chains on page 5-62.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels. If you have a
four- wheel-drive vehicle, shift into 4HI. Then shift
back and forth between REVERSE (R) and a forward
gear, spinning the wheels as little as possible. Release
the accelerator pedal while you shift, and press lightly
on the accelerator pedal when the transmission is
in gear. By slowly spinning your wheels in the forward
and reverse directions, you will cause a rocking
motion that may free your vehicle. If that doesn't get
you out after a few tries, you may need to be towed out.
If you do need to be towed out, see
Towing Your
Vehicle on page 4-45.
4-44

Dinghy Towing
When towing your vehicle, turn the ignition off. To
prevent your battery from draining while towing, remove
the Ignition A and the Ignition B fuses from the engine
compartment fuse block. Be sure to reinstall the
fuse when you reach your destination.
Two-Wheel-Drive Vehicles
Two-wheel-drive vehicles should not be towed with all
four wheels on the ground. Two-wheel-drive
transmissions have no provisions for internal lubrication
while being towed. To properly tow these vehicles,
they should be placed on a platform trailer.
In rare cases when it's unavoidable that a
two-wheel-drive vehicle is to be towed with all four
wheels on the ground, the propeller shaft to axle yoke
orientation should be marked and the propeller shaft
removed following the applicable service manual
removal/installation procedure.
Dust or dirt can enter the back of the transmission
through the opening created by removing the propeller
shaft if proper protection is not provided. Also, check
the transmission ¯uid level before driving the truck.
Four-Wheel-Drive Vehicles
Use the following procedure to tow your vehicle:
1. Firmly set the parking brake.
2. Shift the transmission to PARK (P).
3. Securely attach the vehicle being towed to the tow
vehicle.
4-46

Trailering is different than just driving your vehicle by
itself. Trailering means changes in handling, durability
and fuel economy. Successful, safe trailering takes
correct equipment, and it has to be used properly.
That's the reason for this part. In it are many time-tested,
important trailering tips and safety rules. Many of
these are important for your safety and that of your
passengers. So please read this section carefully before
you pull a trailer.
If You Do Decide To Pull A Trailer
If you do, here are some important points:
·There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live
but also where you'll be driving. A good source for
this information can be state or provincial police.
·Consider using a sway control if your trailer will
weigh 4,000 lbs. (1 816 kg) or less. You should
always use a sway control if your trailer will weigh
more than 4,000 lbs. (1 816 kg). You can ask a
hitch dealer about sway controls.
·Don't tow a trailer at all during the ®rst 500 miles
(800 km) your new vehicle is driven. Your engine,
axle or other parts could be damaged.
·Then, during the ®rst 500 miles (800 km) that you
tow a trailer, don't drive over 50 mph (80 km/h)
and don't make starts at full throttle. This helps your
engine and other parts of your vehicle wear in at
the heavier loads.
·With an automatic transmission, you can tow in
DRIVE (D). You may want to shift the transmission
to THIRD (3) or, if necessary, a lower gear
selection if the transmission shifts too often e.g.,
under heavy loads and/or hilly conditions.
Three important considerations have to do with weight:
·the weight of the trailer,
·the weight of the trailer tongue
·and the weight on your vehicle's tires.
4-51

Weight of the Trailer
How heavy can a trailer safely be?
It depends on how you plan to use your rig. For example, speed, altitude, road grades, outside temperature and how
much your vehicle is used to pull a trailer are all important. And, it can also depend on any special equipment that
you have on your vehicle.
Look in the following chart to ®nd the maximum trailer weight for your vehicle.
Vehicle Axle Ratio Max.Trailer Wt. *GCWR
2WD Envoy (L6 Engine)3.42 5,300 lbs (2 406 kg) 10,000 lbs. (4 535 kg)
3.73 5,800 lbs. (2 633 kg) 10,500 lbs (4 762 kg)
4.10 6,300 lbs. (2 860 kg) 11,000 lbs. (4 989 kg)
4WD Envoy (L6 Engine)3.42 5,200 lbs. (2 361 kg) 10,000 lbs. (4 535 kg)
3.73 5,700 lbs. (2 588 kg) 10,500 lbs. (4 762 kg)
4.10 6,200 lbs. (2 815 kg) 11,000 lbs. (4 989 kg)
2WD Envoy XL (L6 Engine)3.42 4,900 lbs. (2 225 kg) 10,000 lbs. (4 535 kg)
3.73 5,400 lbs. (2 452 kg) 10,500 lbs. (4 762 kg)
4.10 5,900 lbs. (2 679 kg) 11,000 lbs. (4 989 kg)
4WD Envoy XL (L6 Engine)3.42 4,800 lbs. (2 179 kg) 10,000 lbs. (4 535 kg)
3.73 5,300 lbs. (2 406 kg) 10,500 lbs. (4 762 kg)
4.10 5,800 lbs. (2 633 kg) 11,000 lbs. (4 989 kg)
4-52

Vehicle Axle Ratio Max.Trailer Wt. *GCWR
2WD Envoy XL (V8 Engine)3.42 5,800 lbs. (2 633 kg) 11,000 lbs. (4 994 kg)
3.73 7,200 lbs. (3 269 kg) 12,500 lbs. (5 675 kg)
4WD Envoy XL (V8 Engine)3.42 5,700 lbs. (2 588 kg) 11,000 lbs. (4 994 kg)
3.73 7,000 lbs. (3 178 kg) 12,500 lbs. (5 675 kg)
*The Gross Combination Weight Rating (GCWR) is the total
allowable weight of the completely loaded vehicle and trailer
including any passengers, cargo, equipment and conversion.
The GCWR for your vehicle should not be exceeded.
You can ask your dealer for our trailering information or
advice, or you can write us at the address listed in
your Warranty and Owner Assistance Information
Booklet.In Canada, write to:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
4-53

Driving with a Trailer
{CAUTION:
If you have a rear-most window open and you
pull a trailer with your vehicle, carbon
monoxide (CO) could come into your vehicle.
You can't see or smell CO. It can cause
unconsciousness or death. See ªEngine
Exhaustº in the Index. To maximize your safety
when towing a trailer:
·Have your exhaust system inspected for
leaks, and make necessary repairs before
starting on your trip.
·Keep the rear-most windows closed.
·If exhaust does come into your vehicle
through a window in the rear or another
opening, drive with your front, main heating
or cooling system on and with the fan on
any speed. This will bring fresh, outside air
into your vehicle. Do not use the climate
control setting for maximum air because it
only recirculates the air inside your vehicle.
See ªClimate Controlsº in the Index.Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be
sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.
4-56

Driving On Grades
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you don't shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
You can tow in DRIVE (D). You may want to shift the
transmission to THIRD (3) or a lower gear, under heavy
loads or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If you turn your
engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating. To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission in PARK (P) for a
few minutes before turning the engine off. If you do get
the overheat warning, see
Engine Overheating on
page 5-27.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here's
how to do it:
1. Apply your regular brakes, but don't shift into
PARK (P) yet. When parking uphill, turn your wheels
away from the curb. When parking downhill, turn
your wheels into the curb.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake, and then shift into PARK (P).
5. Release the regular brakes.
4-58

{CAUTION:
It can be dangerous to get out of your vehicle
if the shift lever is not fully in PARK (P) with
the parking brake ®rmly set. Your vehicle
can roll.
If you have left the engine running, the vehicle
can move suddenly. You or others could be
injured. To be sure your vehicle won't move,
even when you're on fairly level ground, use
the steps that follow.
Always put the shift lever fully in PARK (P)
with the parking brake ®rmly set.
If the transfer case on four-wheel drive
vehicles is in NEUTRAL, your vehicle will be
free to roll, even if your shift lever is in
PARK (P). So, be sure the transfer case is in a
drive gear Ð not in NEUTRAL.
See ªFour-Wheel Drive (Automatic Transfer
Case)º in the Index.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
·start your engine,
·shift into a gear, and
·release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission ¯uid (don't over®ll),
engine oil, axle lubricant, belt(s), cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you ®nd them quickly. If
you're trailering, it's a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
4-59

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Engine Coolant.............................................5-24
Radiator Pressure Cap..................................5-26
Engine Overheating.......................................5-27
Cooling System............................................5-29
Engine Fan Noise.........................................5-35
Power Steering Fluid.....................................5-36
Windshield Washer Fluid................................5-37Brakes........................................................5-38
Battery........................................................5-41
Jump Starting...............................................5-42
Rear Axle.......................................................5-48
Four-Wheel Drive............................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal and Sidemarker Lamps........5-51
Taillamps and Turn Signal Lamps...................5-51
Replacement Bulbs.......................................5-52
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-54
In¯ation -- Tire Pressure................................5-55
Tire Inspection and Rotation...........................5-55
When It Is Time for New Tires.......................5-57
Buying New Tires.........................................5-58
Uniform Tire Quality Grading..........................5-59
Wheel Alignment and Tire Balance..................5-60
Wheel Replacement......................................5-60
Tire Chains..................................................5-62
Accessory In¯ator.........................................5-62
If a Tire Goes Flat........................................5-64
Changing a Flat Tire.....................................5-64
Section 5 Service and Appearance Care
5-1