cooling GMC ENVOY 2004 Owner's Guide

6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the ller neck until the level reaches
the base of the ller neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to ow out of the
ller neck, reinstall the pressure cap. Be sure
the pressure cap is hand-tight.
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When the
clutch is engaged, the fan spins faster to provide more air
to cool the engine. In most everyday driving conditions
the clutch is not engaged. This improves fuel economy
and reduces fan noise. Under heavy vehicle loading,
trailer towing, and/or high outside temperatures, the fan
speed increases when the clutch engages. So you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional cooling
is not required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
5-36

Wheel Alignment and Tire Balance
The wheels on your vehicle were aligned and balanced
carefully at the factory to give you the longest tire life
and best overall performance.
Scheduled wheel alignment and wheel balancing are
not needed. However, if you notice unusual tire wear or
your vehicle pulling one way or the other, the alignment
may need to be reset. If you notice your vehicle
vibrating when driving on a smooth road, your wheels
may need to be rebalanced.
Wheel Replacement
Replace any wheel that is bent, cracked or badly rusted
or corroded. If wheel nuts keep coming loose, the
wheel, wheel bolts and wheel nuts should be replaced.
If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-76for more
information.
5-71

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger’s Side High-Beam
Headlamp
3Passenger’s Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver’s Side High-Beam
Headlamp
6Driver’s Side Low-Beam
Headlamp
7Rear Window Washer, Headlamp
Washer
8 Active Transfer Case
9 Windshield Washer
10 Powertrain Control Module B
11 Fog LampsFuses Usage
12 Stop Lamp
13 Cigarette Lighter
14 Ignition Coils
15 Blank
16 TBC-Ignition 1
17 Crank
18 Air Bag
19 Trailer Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster, Driver
Information Center
25Automatic Shift Lock Control
System
5-104

Fuses Usage
26 Backup
27 Engine 1
28 Powertrain Control Module 1
29 Oxygen Sensor
30 Air Conditioning
31 Truck Body Controller
32 Trailer
33 Anti-Lock Brakes (ABS)
34 Ignition A
35 Blower Motor
36 Ignition B
50 Passenger’s Side Trailer Turn
51 Driver’s Side Trailer Turn
52 Hazard Flashers
53 Electric Adjustable Pedal
54 A.I.R. Solenoid
56 A.I.R. PumpFuses Usage
Relays Usage
37 Headlamp Washer
38 Rear Window Washer
39 Fog Lamps
40 Horn
41 Fuel Pump
42 Windshield Washer
43 High-Beam Headlamp
44 Air Conditioning
45 Cooling Fan
46 Headlamp Driver Module
47 Starter
49 Electric Adjustable Pedal
55 A.I.R. Solenoid
Miscellaneous Usage
48 Instrument Panel Battery
49 Blank
5-105

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger’s Side High-Beam
Headlamp
3Passenger’s Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver’s Side High-Beam
Headlamp
6Driver’s Side Low-Beam
Headlamp
7Rear Window Washer, Headlamp
Washer
8 Active Transfer Case
9 Windshield Washer
10 Powertrain Control Module B
11 Fog LampsFuses Usage
12 Stop Lamp
13 Cigarette Lighter
14 Ignition Coils
15 Canister Vent
16 TBC-Ignition 1
17 Crank
18 Air Bag
19 Trailer Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster, Driver
Information Center
25Automatic Shift Lock Control
System
5-107

Fuses Usage
26 Backup
27 Engine 1
28 Powertrain Control Module 1
30 Air Conditioning
31 Truck Body Controller 1
32 Trailer
33 Anti-Lock Brakes (ABS)
34 Ignition A
35 Blower Motor
36 Ignition B
50 Passenger’s Side Trailer Turn
51 Driver’s Side Trailer Turn
52 Hazard Flashers
53 Oxygen Sensor Bank B
54 Oxygen Sensor Bank A
55 Injector Bank A
56 Injector Bank B
57 Electric Adjustable PedalFuses Usage
Relays Usage
37 Headlamp Washer
38 Rear Window Washer
39 Fog Lamps
40 Horn
41 Fuel Pump
42 Windshield Washer
43 High-Beam Headlamp
44 Air Conditioning
45 Cooling Fan
46 Headlamp Driver Module
47 Starter
49 Electric Adjustable Pedal
58 Ignition 1
Miscellaneous Usage
48 Instrument Panel Battery
5-108

Capacities and Specications
Engine VIN Code Transmission Spark Plug Gap
“VORTEC™ ” 4200 L6 S M30 0.042 inches (1.07 mm)
“VORTEC™ ” 5300 V8 P M30 0.040 inches (1.01 mm)
ApplicationL6 Engine V8 Engine
English Metric English Metric
Wheel Nut Torque 100 lb ft 140Y100 lb ft 140Y
Cooling System
Envoy 13.9 quarts 13.1 L 15.3 quarts 14.5 L
Envoy XL 15.2 quarts 14.4 L 17.9 quarts 17.0 L
Air Conditioning Refrigerant R/134a
Envoy 1.9 lbs. 0.85 kg 1.9 lbs. 0.85 kg
Envoy XL 2.8 lbs. 1.27 kg 2.8 lbs. 1.27 kg
Engine Oil with Filter 7.0 quarts 6.6 L 6.0 quarts 5.7 L
5-115

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. Reset oil life system. SeeEngine Oil on
page 5-16.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-21.An Emission Control Service. See footnote †.••
Rotate tires and check ination pressures and wear. SeeTires on page 5-57.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
6-5

Additional Required Services (cont’d)
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Replace spark plugs.An Emission
Control Service.•
V8 engine only: Inspect spark plug
wires.An Emission Control Service.•
Engine cooling system service
(or every 5 years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc.
6-7

(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
rear compartment hinges, outer liftgate handle pivot
points, rear door detent link, roller mechanism, liftgate
handle pivot points, latch bolt, fuel door hinge, cargo
door hinge, locks and folding seat hardware. More
frequent lubrication may be required when exposed to a
corrosive environment. Applying silicone grease on
weatherstrips with a clean cloth will make them
last longer, seal better and not stick or squeak.(g)Add uid as needed. A uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-25for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
6-8