cooling GMC SAVANA 1996 User Guide
[x] Cancel search | Manufacturer: GMC, Model Year: 1996, Model line: SAVANA, Model: GMC SAVANA 1996Pages: 372, PDF Size: 18.81 MB
Page 203 of 372

Steam and scalding liquids from a hot cooling
system can blow out and burn
you badly. They
are under pressure, and
if you turn the pressure
cap
-- even a little -- they can come out at high
speed. Never turn the cap when the cooling
system, including the radiator pressure cap,
is
hot. Wait for the cooling system and radiator
pressure cap to cool if you ever have to turn the
pressure cap.
ProCarManuals.com
Page 204 of 372

How to Add Coolant to the Radiator
I
1.
I
2. Then keep turning the pressure cap, but now push
down
as you turn it. Remove the pressure cap.
You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap
and upper radiator hose,
is no longer hot. Turn the
pressure
cap slowly counterclockwise until it first
stops. (Don’t press down while turning the
pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.
5-16
ProCarManuals.com
Page 207 of 372

Under heavy vehicle loading, trailer towing andor high
outside temperatures, the fan speed increases as
the clutch
more fully engages.
So you may hear an increase in fan
noise. This is normal and should
not be mistaken as the
transmission slipping or making extra shifts. It is merely
the cooling system functioning properly. The fan will
the clutch partially disengages.
- slow down when additional cooling is not required and
8. Then replace the pressure cap. At any time during
this procedure
if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure the
arrows on
the pressure cap line up like this.
You may also hear this fan noise when you start
the engine.
It will go away as the fan clutch
partially disengages.
5-19
ProCarManuals.com
Page 244 of 372

Engine Coolant
The cooling system in your vehicle is filled with new
DEX-COOL TM (orange-colored, silicate-free) engine
coolant. This coolant is designed to remain
in your
vehicle for
5 years or 100,000 miles (166 000 km),
whichever occurs first.
The following explains your cooling system and how
to
add coolant when it is low. If you have a problem with
engine overheating, see “Engine Overheating” in
the Index.
A 50/50 mixture of water and the proper coolant for
your vehicle will:
Give freezing protection down to -34°F (-37°C).
Give boiling protection up to 265 “F ( 129 O C).
0 Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they should.
NOTICE:
When adding coolant it is important that you use
DEX-COOL TM (orange-colored, silicate-free)
coolant meeting GM Specification 6277M.
If
silicated coolant is added to the system,
premature engine, heater core or radiator
corrosion may result. In addition, the engine
coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first.
6-20
ProCarManuals.com
Page 245 of 372

What to Use
Use a mixture of one-half clean water (preferably
distilled) and one-half
DEX-COOL TM (orange-colored,
silicate-free) antifreeze that meets
GM Specification
6277M, which won’t damage aluminum parts. Use
GM Engine Coolant Supplement (sealer) (GM Part
No. 3634621) with any complete coolant change. If you
use this mixture, you don’t need to add anything else. Adding
only plain water to your cooling system
can be dangerous. Plain water,
or some other
liquid like alcohol, can boil before the proper
coolant mix will. Your vehicle’s coolant warning
system is set for the proper coolant mix. With
plain water or the wrong mix, your engine could get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others could be burned. Use a
50/50 mix of clean
water and
DEX-COOL TM (orange-colored,
silicate-free) antifreeze.
6-21
ProCarManuals.com
Page 246 of 372

NOTICE:
~~
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The
repair cost wouldn’t be covered by your
warranty.
Too much water in the mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
I NOTICE:
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
When your engine is cold, the coolant level should be at
FULL COLD, or a little higher.
6-22
k
ProCarManuals.com
Page 248 of 372

Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine cooling system. The thermoskt stops the
tlow of coolant through the radiator until the coolant
reaches
a preset temperature.
When you replace your thermostat,
an AC@ thermostat
is recommended.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
tluid unless you suspect there
is a leak in the system or
you hear an unusual noise.
A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How To Check Power Steering Fluid
When the engine compartment is cool, unscrew the cap
and wipe the dipstick with a clean rag. Replace the cap
and completely tighten
it. Then remove the cap again
and
look at the fluid level on the dipstick.
The level should be at the FULL COLD mark. If
necessary, add only enough fluid to bring
the level up to
the mark.
To prevent brake fluid contamination, never check or
fill
the power steering reservoir with the master cylinder
cover off.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of fluid to use. See “Recommended Fluids and
Lubricants”
in the Index. Always use the proper fluid.
Failure to use the proper fluid can cause leaks and
damage hoses and seals.
ProCarManuals.com
Page 273 of 372

NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance to the
body and chassis.
Whenever
a wheel, wheel bolt or wheel nut is replaced
on
a dual wheel setup, check the wheel nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper torque, see “Wheel Nut Torque”
in the Index.
See “Changing a Flat Tire” in the Index for
more information. Used
Replacement Wheels
Putting
a used wheel on your vehicle is
dangerous.
You can’t know how it’s been used or
how many miles it’s been driven. It could fail
suddenly and cause an accident. If
you have to
replace a wheel, use a new GM original
equipment wheel.
6-49
ProCarManuals.com
Page 290 of 372

Cooling System Capacity
ENGINE VIN
“VORTEC” 4300 W
“VORTEC” SO00 M
“VORTEC” 5700 R
“VORTEC” 7400 J
QTY Without Rear Heater*
1 1 quarts ( 10.4 L)
17 quarts ( 16 L)
17 quarts (16 L)
23 quarts (2 1.8 L)
QTY With Rear Heater*
14 quarts (13.2 L)
20 quarts (18.9 L)
20 quarts (1 8.9 L)
26 quarts (24.6 L)
After refill, the level MUST be checked as outlined under “Engine Cooling System” in Section 5.
*All quantities are approximate.
Crankcase Capacity
ENGINE VIN
“VORTEC” 4300 W
“VORTEC” 5000 M
“VORTEC” 5700 R
“VORTEC” 7400 J
Quantity With Filter
4.5 quarts (4.3 L)
5 quarts (4.8 L)
5 quarts (4.8 L)
7 quarts (6.5 L)
All quantities are approximate.
After refill, the level
MUST be checked as outlined under “Engine Oil And Filter Recommendations” in Section 5.
*Add an aS;lditis.ad quart (1 L) for RPO 5ZI and RPO KL5 Models.
6-66
ProCarManuals.com
Page 300 of 372

Maintenance Schedule
Short TripKity Definition -- Gasoline Engines i
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions is true for your vehicle:
0
0
0
0
0
e
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving
in stop-and-go traffic j.
Most trips are through dusty areas.
You frequently tow
a trailer or use a carrier on top of
your vehicle.
You frequently tow
a trailer or us-e a carrier on top of
your vehicle. (With some models, you should never
tow
a trailer. See “Towing a Trailer” in the Index.)
If the vehicle is used for delivery service, police, taxi
or other commercial application.
Short Trip/City Intervals -- Gasoline Engines
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first).
Drive Axle Service (or
3 months, whichever
occurs first).
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles (20
000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Shields and
Underhood Insulation Inspection (GVWR above
8,500 Ibs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first). Front Wheel Bearing Repack (or at each
brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR
or driven under severe conditions only).
7-4
ProCarManuals.com