engine GMC SAVANA 2003 Workshop Manual

When to Add Engine Oil
If the oil is at or below the ADD mark, then you’ll need
to add at least one quart of oil. But you must use
the right kind. This part explains what kind of oil to use.
For engine oil crankcase capacity, seeCapacities
and Specifications on page 5-97.
Notice:Don’t add too much oil. If your engine has
so much oil that the oil level gets above the
upper mark that shows the proper operating range,
your engine could be damaged.
The engine oilfiller cap is
located between the
coolant recovery tank and
the engine air cleaner/filter.
SeeEngine Compartment
Overview on page 5-12
for more information
on location.
Be sure tofill it enough to put the level somewhere in
the proper operating range. Push the dipstick all the way
back in when you’re through.
What Kind of Engine Oil to Use
Oils recommended for your vehicle can be identified by
looking for the starburst symbol.
This symbol indicates that the oil has been certified by
the American Petroleum Institute (API). Do not use
any oil which does not carry this starburst symbol.
If you choose to perform
the engine oil change
service yourself, be sure
the oil you use has
the starburst symbol
on the front of the oil
container. If you have
your oil changed for you,
be sure the oil put into
your engine is American
Petroleum Institute certified
for gasoline engines.
You should also use the proper viscosity oil for your
vehicle, as shown in the viscosity chart.
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As in the chart shown previously, SAE 5W-30 is the
only viscosity grade recommended for your vehicle.
You should look for and use only oils which have the
API Starburst symbol and which are also identified
as SAE 5W-30. If you cannotfind such SAE 5W-30 oils,
you can use an SAE 10W-30 oil which has the API
Starburst symbol, if it’s going to be 0°F(−18°C)
or above. Do not use other viscosity grade oils, such as
SAE 10W-40 or SAE 20W-50 under any conditions.
Notice:Use only engine oil with the American
Petroleum Institute Certified For Gasoline Engines
starburst symbol. Failure to use the recommended
oil can result in engine damage not covered by
your warranty.
GM Goodwrench
®oil meets all the requirements for
your vehicle.
If you are in an area of extreme cold, where the
temperature falls below−20°F(−29°C),itis
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both will provide
easier cold starting and better protection for your engine
at extremely low temperatures.
Engine Oil Additives
Don’t add anything to your oil. The recommended oils
with the starburst symbol are all you will need for
good performance and engine protection.
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When to Change Engine Oil
If any one of these are true for you, use the short
trip/city maintenance schedule:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
•You frequently tow a trailer or use a carrier on top
of your vehicle.
•The vehicle is used for delivery service, police, taxi
or other commercial application.
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil andfilter
every 3,000 miles (5 000 km) or 3 months—whichever
occursfirst.
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil andfilter every
7,500 miles (12 500 km) or 12 months—whichever
occursfirst. Driving a vehicle with a fully warmed engine
under highway conditions will cause engine oil to
break down slower.
How to Reset the CHANGE ENGINE
OIL Light
The GM Oil Life System calculates when to change your
engine oil andfilter based on vehicle use. Anytime your
oil is changed, reset the system so it can calculate when
the next oil change is required. If a situation occurs where
you chang your oil prior to a CHANGE ENGINE OIL light
being turned on, reset the system.
To reset the CHANGE ENGINE OIL light, do the
following:
1. Turn the ignition key to RUN with the engine off.
2. Fully press and release the accelerator pedal
three times withinfive seconds.
3. If the CHANGE ENGINE OIL lightflashes for
five seconds, the system is reset.
If the system does not reset, try the procedure once
again. If it still does not reset, see your dealer for
service.
SeeChange Engine Oil Light on page 3-37.
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What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Don’t let used oil stay on your skin for very long.
Clean your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers,
or into streams or bodies of water. Instead, recycle it by
taking it to a place that collects used oil. If you have
a problem properly disposing of your used oil, ask your
dealer, a service station or a local recycling center
for help.
Engine Air Cleaner/Filter
SeeEngine Compartment
Overview on page 5-12
for the location of the
engine air cleaner/filter
and change indicator
(if equipped).
When to Inspect the Engine Air
Cleaner/Filter
If your vehicle is equipped with afilter change indicator
it will let you know when thefilter needs to be replaced.
When the change indicator turns black or is in the
red/orange change zone, change thefilter and reset the
indicator. Vehicles without a change indicator inspect the
air cleaner/filter every 15,000 miles (25 000 km) and
replace thefilter every 30,000 miles (50 000 km). If you
are driving in dusty/dirty conditions, inspect thefilter or
change indicator at each engine oil change.
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How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove thefilter from
the vehicle and lightly shakefilter to release loose dust
and dirt. If thefilter remains caked with dirt, a new
filter is required.
To remove and reinstall thefilter and reset the indicator
(if equipped), do the following:
The engine air cleaner/filter is located near the center
of the engine compartment.
1. Unhook the retainer clips and remove the cover.2. Lift thefilter out of the engine air cleaner/filter
housing. Care should be taken to dislodge as
little dirt as possible.
3. Clean the engine air cleaner/filter housing.
4. Install the new engine air cleaner/filter into the
engine air cleaner/filter housing. Make sure that
itfits properly into the housing.
5. Reinstall the cover and fasten the retaining clips.
{CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The
air cleaner not only cleans the air, it helps to
stopflame if the engine backfires. If it isn’t there
and the engine backfires, you could be burned.
Don’t drive with it off, and be careful working on
the engine with the air cleaner/filter off.
Notice:If the air cleaner/filter is off, a backfire can
cause a damaging enginefire. And, dirt can easily get
into your engine, which will damage it. Always have
the air cleaner/filter in place when you’re driving.
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Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmissionfluid
level is when the engine oil is changed.
Change both thefluid andfilter every 50,000 miles
(83,000 km) if the vehicle’s GVWR is over 8,600 or if
the vehicle is mainly driven under one or more of these
conditions:
•In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
•In hilly or mountainous terrain.
•When doing frequent trailer towing.
•Uses such as found in taxi, police or delivery
service.
If your vehicle’s GVWR is not over 8,600 and you do
not use your vehicle under any of these conditions,
change thefluid andfilter every 100,000 miles
(166 000 km).
SeePart A: Scheduled Maintenance Services on
page 6-4.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too littlefluid can damage
your transmission. Too much can mean that some
of thefluid could come out and fall on hot engine
part or exhaust system parts, starting afire.
Too littlefluid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmissionfluid.
Wait at least 30 minutes before checking the
transmissionfluid level if you have been driving:
•When outside temperatures are above 90°F (32°C).
•At high speed for quite a while.
•In heavy traffic–especially in hot weather.
•While pulling a trailer.
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To get the right reading, thefluid should be at normal
operating temperature, which is 180°Fto200°F
(82°Cto93°C).
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C).Ifit’s colder than 50°F (10°C), drive the vehicle
in DRIVE (D) until the engine temperature gage
moves and then remains steady for 10 minutes.
A coldfluid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle forfive minutes if outside temperatures are
50°F (10°C) or more. If it’s colder than 50°F (10°C), you
may have to idle the engine longer. Should thefluid
level be low during this cold check, youmustcheck the
fluid hot before addingfluid. Checking thefluid hot
will give you a more accurate reading of thefluid level.Checking the Fluid Level
Prepare your vehicle as follows:
•Park your vehicle on a level place. Keep the engine
running.
•With the parking brake applied, place the shift lever
in PARK (P).
•With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
•Let the engine run at idle for three minutes or more.
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Then, without shutting off the engine, follow these steps:
The transmission dipstick
is located near the center
of the engine compartment
and will be labeled with
this graphic shown.
SeeEngine Compartment Overview on page 5-12for
more information on location.
1. Flip the handle up and then pull out the dipstick
and wipe it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.3. Check both sides of the dipstick, and read the lower
level. Thefluid level must be in the COLD area for
a cold check or in the HOT area or cross-hatched
area for a hot check.
4. If thefluid level is in the acceptable range, push the
dipstick back in all the way; thenflip the handle
down to lock the dipstick in place.
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How to Add Fluid
Refer to the Maintenance Schedule to determine
what kind of transmissionfluid to use. SeePart D:
Recommended Fluids and Lubricants on page 6-18.
Using a funnel, addfluid down the transmission dipstick
tube only after checking the transmissionfluid while it
is hot. (A cold check is used only as a reference.)
If thefluid level is low, add only enough of the proper
fluid to bring the level up to the HOT area for a hot
check. It doesn’t take muchfluid, generally less than
one pint (0.5 L).Don’t overfill.
Notice:We recommend you use onlyfluid labeled
DEXRON
®-III, becausefluid with that label is
made especially for your automatic transmission.
Damage caused byfluid other than DEXRON
®-III
is not covered by your new vehicle warranty.
•After addingfluid, recheck thefluid level as
described under″How to Check.″
•When the correctfluid level is obtained, push the
dipstick back in all the way; thenflip the handle
down to lock the dipstick in place.
Engine Coolant
The cooling system in your vehicle isfilled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occursfirst, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F(−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
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Notice:When adding coolant, it is important that
you use only DEX-COOL®(silicate-free) coolant.
If coolant other than DEX-COOL®is added to the
system, premature engine, heater core or radiator
corrosion may result. In addition, the engine coolant
will require change sooner -- at 30,000 miles
(50,000 km) or 24 months, whichever occursfirst.
Damage caused by the use of coolant other than
DEX-COOL
®is not covered by your new vehicle
warranty.
What to Use
Use a mixture of one-halfclean, drinkable waterand
one-half DEX-COOL®coolant which won’t damage
aluminum parts. If you use this coolant mixture,
you don’t need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will.
CAUTION: (Continued)
CAUTION: (Continued)
You vehicle’s coolant warning system is set for
the proper coolant mixture. With plain water or
the wrong mixture, your engine could get too
hot but you wouldn’t get the overheat warning.
Your engine could catchfire and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and the proper coolant.
Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost wouldn’t be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
Notice:If you use the proper coolant, you don’t
have to add extra inhibitors or additives which claim
to improve the system. These can be harmful.
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