brake GMC SAVANA 2004 Repair Manual

To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782), or
write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-11

A
Accessory Power Outlets.................................3-18
Adding Equipment to Your
Air Bag-Equipped Vehicle.............................1-79
Adding Washer Fluid.......................................5-37
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-101
Add-On Equipment..........................................4-37
Adjusting the Speakers
(Balance/Fade)....................3-45, 3-47, 3-52, 3-63
Air Bag
Off Light.....................................................3-29
Readiness Light..........................................3-28
Air Bag System..............................................1-67
Adding Equipment to Your
Air Bag-Equipped Vehicle..........................1-79
Air Bag Off Switch.......................................1-75
How Does an Air Bag Restrain?....................1-73
Servicing Your Air Bag-Equipped Vehicle.........1-78
What Makes an Air Bag Inate?....................1-73
What Will You See After an
Air Bag Inates?......................................1-74
When Should an Air Bag Inate?...................1-71
Where Are the Air Bags?..............................1-70
Air Bag Systems.............................................1-73
Air Cleaner/Filter, Engine.................................5-18
Airbag Sensing and Diagnostic Module (SDM)......... 7-9All Overseas Locations...................................... 7-4
All-Wheel Drive...............................................5-47
All-Wheel Drive (AWD) System.........................2-26
AM ...............................................................3-72
AM-FM Radio.................................................3-43
Antenna, Fixed Mast.......................................3-74
Anti-lock Brake System..................................... 4-7
Anti-Lock Brake, System Warning Light..............3-33
Appearance Care............................................5-92
Care of Safety Belts....................................5-95
Chemical Paint Spotting...............................5-98
Cleaning the Inside of Your Vehicle................5-92
Cleaning the Outside of Your Vehicle..............5-95
Finish Damage............................................5-98
Sheet Metal Damage...................................5-97
Underbody Maintenance...............................5-98
Vehicle Care/Appearance Materials................5-99
Weatherstrips..............................................5-95
Ashtrays........................................................3-18
Audio System(s).............................................3-42
AM-FM Radio.............................................3-43
Care of Your Cassette Tape Player................3-72
Care of Your CD Player...............................3-74
Care of Your CDs........................................3-74
Chime Level Adjustment...............................3-74
Fixed Mast Antenna.....................................3-74
Radio with Cassette and CD.........................3-50
Radio with CD............................................3-46
Radio with Six-Disc CD................................3-61
1

Audio System(s) (cont.)
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-43
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-43
Theft-Deterrent Feature................................3-72
Understanding Radio Reception.....................3-72
Automatic Transmission
Fluid..........................................................5-19
Operation...................................................2-24
B
Backing Up....................................................4-48
Battery..........................................................5-41
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-17
Before Leaving on a Long Trip.........................4-23
Brake
Parking......................................................2-26
System Warning Light..................................3-32
Brake Adjustment............................................5-40
Brake Fluid....................................................5-38
Brake Pedal Travel.........................................5-40
Brake Wear...................................................5-40
Brakes..........................................................5-38
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9Break-In, New Vehicle.....................................2-20
Bulb Replacement...........................................5-51
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-53
Halogen Bulbs............................................5-51
Headlamps.................................................5-51
Replacement Bulbs......................................5-55
Taillamps....................................................5-53
Buying New Tires...........................................5-70
C
California Fuel.................................................. 5-5
Canada........................................................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specications..........................5-106
Carbon Monoxide...........................4-26, 4-37, 2-30
Care of
Safety Belts................................................5-95
Your Cassette Tape Player............................3-72
Your CD Player...........................................3-74
Your CDs ...................................................3-74
Cargo Door Relocking....................................... 2-9
Cargo Vans and Cab and Chassis Models
with an Air Bag Off Switch............................1-48
Cargo Vans and Cab and Chassis Models
without an Air Bag Off Switch........................1-47
2

Cargo Vans with a Passenger Air Bag and
an Air Bag Off Switch, Passenger Vans
and Cab and Chassis Models.......................1-36
Cargo Vans with a Passenger Air Bag and
without an Air Bag Off Switch........................1-39
Cassette Tape Messages.................................3-58
CD Adapter Kits.............................................3-58
CD Messages................................3-50, 3-60, 3-71
Center High Mounted
Stoplamp (CHMSL)......................................5-55
Center High-Mounted Stoplamp.........................3-16
Center Passenger Position, Safety Belts.......1-24, 1-25
Chains, Tires..................................................5-73
Charging System Light....................................3-30
Check
Engine Light...............................................3-35
Gages Warning Light...................................3-41
Check Engine Light.........................................3-35
Checking Brake Fluid......................................5-39
Checking Coolant............................................5-23
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-79
Chemical Paint Spotting...................................5-98
Child Restraints
Child Restraint Systems...............................1-42
Infants and Young Children...........................1-36
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52Child Restraints (cont.)
Older Children.............................................1-32
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Securing a Child Restraint in a
Center Seat Position.........................1-59, 1-60
Securing a Child Restraint in a
Rear Outside Seat Position........................1-57
Securing a Child Restraint in the
Right Front Seat Position..........................1-62
Top Strap...................................................1-49
Top Strap Anchor Location............................1-50
Where to Put the Restraint...........................1-45
Chime Level Adjustment..................................3-74
Cigarette Lighter.............................................3-18
Cleaning
Inside of Your Vehicle..................................5-92
Outside of Your Vehicle................................5-95
Underbody Maintenance...............................5-98
Weatherstrips..............................................5-95
Cleaning Aluminum Wheels..............................5-97
Cleaning Exterior Lamps/Lenses.......................5-96
Cleaning Fabric/Carpet....................................5-92
Cleaning Glass Surfaces..................................5-94
Cleaning Interior Plastic Components.................5-94
Cleaning Leather............................................5-94
Cleaning the Top of the Instrument Panel...........5-94
Cleaning the Windshield and Wiper Blades.........5-97
Cleaning Tires................................................5-97
Cleaning Vinyl................................................5-97
3

How to Add Coolant to the Radiator..................5-32
How to Add Fluid............................................5-22
How to Check........................................5-20, 5-66
How to Check Lubricant...................................5-48
How to Check Power Steering Fluid..................5-36
How to Inspect the Engine Air Cleaner/Filter.......5-18
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
Hydroplaning..................................................4-20
I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-36
If the Light Is On Steady.................................3-36
If You Are Caught in a Blizzard.........................4-28
If You Are Stuck in Sand, Mud, Ice or Snow.......4-30
If You Do Decide To Pull A Trailer.....................4-38
Ignition Positions.............................................2-21
Infants and Young Children, Restraints...............1-36
Ination - Tire Pressure...................................5-65
Inside Day/Night Rearview Mirror......................2-32
Instrument Panel
Cluster.......................................................3-25
Overview..................................................... 3-4
Instrument Panel Brightness Control..................3-16
Interior Lamps................................................3-16
J
Jump Starting.................................................5-42
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-14
Interior.......................................................3-16
Lamps On Reminder.......................................3-15
Lap Belt........................................................1-25
Lap-Shoulder Belt...........................................1-15
LATCH System
Child Restraints...........................................1-52
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Leaving Your Vehicle.......................................2-11
Leaving Your Vehicle With the
Engine Running..........................................2-28
Light
Air Bag Off .................................................3-29
Air Bag Readiness.......................................3-28
Anti-Lock Brake System Warning...................3-33
7

Light (cont.)
Brake System Warning.................................3-32
Change Engine Oil......................................3-38
Charging System.........................................3-30
Check Gages Warning.................................3-41
Cruise Control.............................................3-39
Daytime Running Lamps Indicator..................3-40
Low Coolant Warning...................................3-34
Malfunction Indicator....................................3-35
Reduced Engine Power................................3-40
Safety Belt Reminder...................................3-27
Security.....................................................3-39
Stabilitrak
®Indicator.....................................3-33
Stabilitrak®Not Ready..................................3-33
Tow/Haul Mode...........................................3-40
Loading Your Vehicle.......................................4-31
Locking Rear Axle............................................ 4-9
Lockout Protection..........................................2-11
Locks
Cargo Door Relocking.................................... 2-9
Door........................................................... 2-8
Leaving Your Vehicle....................................2-11
Lockout Protection.......................................2-11
Power Door.................................................. 2-9
Rear Door Security Locks.............................2-10
Loss of Control...............................................4-15
Low Coolant Warning Light..............................3-34
M
Maintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill........................................... 6-9
At Least Once a Month.................................. 6-9
At Least Once a Year..................................6-10
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km)......................... 6-9
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-7
Maintenance Record....................................6-16
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-14
Owner Checks and Services........................... 6-9
Recommended Fluids and Lubricants.............6-12
Scheduled Maintenance................................. 6-4
Using Your................................................... 6-3
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-50
Making Turns.................................................4-48
Malfunction Indicator Light................................3-35
Manual Seats................................................... 1-3
Manual Windows............................................2-17
Matching Transmitter(s) to Your Vehicle............... 2-6
Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico and
U.S. Virgin Islands)....................................... 7-5
8

Mirrors
Manual Rearview Mirror................................2-32
Outside Camper-Type Mirrors........................2-32
Outside Convex Mirror.................................2-34
Outside Heated Mirrors................................2-34
Outside Manual Mirror..................................2-32
Outside Power Mirrors..................................2-33
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-20
Noise Control System, Tampering......................5-50
Normal Maintenance Replacement Parts............6-14
O
Off-Road Recovery..........................................4-13
Oil
Change Engine Oil Light...............................3-38
Engine.......................................................5-13
Pressure Gage............................................3-37
Older Children, Restraints................................1-32
Online Owner Center........................................ 7-3
OnStar
®Personal Calling.................................2-36
OnStar®Services............................................2-35
OnStar®System.............................................2-35OnStar
®Virtual Advisor....................................2-36
Operation Tips................................................3-21
Other Warning Devices...................................... 3-7
Outlet Adjustment............................................3-21
Outside
Camper-Type Mirrors....................................2-32
Convex Mirror.............................................2-34
Heated Mirrors............................................2-34
Manual Mirror.............................................2-32
Power Mirrors.............................................2-33
Owner Checks and Services.............................. 6-9
Owners, Canadian............................................... ii
Owner’s Information........................................7-12
P
Park (P)
Shifting Into................................................2-27
Shifting Out of............................................2-29
Parking
Brake........................................................2-26
Over Things That Burn.................................2-30
Parking on Hills..............................................4-49
Passenger Vans with an Air Bag
Off Switch..................................................1-46
Passenger Vans without an Air Bag
Off Switch..................................................1-45
Passing.................................................4-14, 4-48
Passlock
®......................................................2-20
9

Removing the Flat Tire and Installing the
Spare Tire..................................................5-83
Removing the Rear Seat................................... 1-6
Removing the Spare Tire and Tools...................5-76
Removing the Wheel Covers............................5-83
Replacement Bulbs.........................................5-55
Replacing Brake System Parts..........................5-41
Replacing Restraint System Parts
After a Crash..............................................1-80
Replacing the Rear Seats.................................. 1-8
Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-11
United States Government............................7-10
Restraint System Check
Checking Your Restraint Systems...................1-79
Replacing Restraint System Parts
After a Crash..........................................1-80
Restraint Systems
Checking....................................................1-79
Replacing Parts...........................................1-80
Resynchronization............................................. 2-6
Retained Accessory Power (RAP)......................2-21
Right Front Passenger Position, Safety Belts.........1-24
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle To Get It Out...................4-30
Routing, Engine Drive Belt...............................6-15
Running Your Engine While You Are Parked.......2-31S
Safety Belt
Reminder Light............................................3-27
Safety Belts
Care of......................................................5-95
Center Passenger Position....................1-24, 1-25
Driver Position............................................1-15
How to Wear Safety Belts Properly................1-15
Questions and Answers About Safety Belts........1-14
Rear Safety Belt Comfort Guides for
Children and Small Adults.........................1-29
Rear Seat Passengers.................................1-26
Right Front Passenger Position......................1-24
Safety Belt Extender....................................1-32
Safety Belt Use During Pregnancy.................1-23
Safety Belts Are for Everyone.......................1-10
Safety Chains.................................................4-46
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seats
Manual........................................................ 1-3
Power Seat.................................................. 1-4
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-4
Secondary Latch System.................................5-80
Securing a Child Restraint
Center Seat Position............................1-59, 1-60
Designed for the LATCH System...................1-54
11

Tires.............................................................5-57
Buying New Tires........................................5-70
Chains.......................................................5-73
Changing a Flat Tire....................................5-75
Dual Tire Operation.....................................5-66
If a Tire Goes Flat.......................................5-74
Ination - Tire Pressure................................5-65
Inspection and Rotation................................5-67
Uniform Tire Quality Grading.........................5-71
Wheel Alignment and Tire Balance.................5-72
Wheel Replacement.....................................5-72
When It Is Time for New Tires......................5-69
To Use the Engine Coolant Heater....................2-23
Top Strap......................................................1-49
Top Strap Anchor Location...............................1-50
Torque Lock...................................................2-29
Total Weight on Your Vehicle’s Tires..................4-45
Tow/Haul Mode...............................................4-38
Tow/Haul Mode Light.......................................3-40
Towing
Recreational Vehicle.....................................4-31
Towing a Trailer..........................................4-37
Your Vehicle...............................................4-31
Traction
Stabilitrak
®System........................................ 4-9
Traction Control Operation................................4-10
Trailer Brakes.................................................4-46
Trailer Wiring Harness.....................................4-50
Transfer Case................................................5-47Transmission
Fluid, Automatic...........................................5-19
Transmission Operation, Automatic....................2-24
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-12
Transportation Options...................................... 7-8
Trip Odometer................................................3-26
Turn and Lane Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-8
Turn Signals When Towing a Trailer..................4-48
U
Understanding Radio Reception........................3-72
Uniform Tire Quality Grading............................5-71
United States................................................... 7-4
Using Cleaner on Fabric..................................5-93
Using Song List Mode.....................................3-70
V
Vehicle
Control........................................................ 4-6
Damage Warnings........................................... iv
Loading......................................................4-31
Symbols......................................................... iv
Vehicle Data Collection and Event
Data Records............................................... 7-9
13