tow GMC SIERRA 1996 Repair Manual
[x] Cancel search | Manufacturer: GMC, Model Year: 1996, Model line: SIERRA, Model: GMC SIERRA 1996Pages: 404, PDF Size: 21.57 MB
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Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines . I ~
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
driving in stop-and-go traffic).
off-road frequently.
0 Most trips include extensive idling (such as frequent
0 You operate your vehicle in dusty areas or
You frequently tow a trailer.
If the vehicle is used for delivery service, police, taxi
One of the reasons you should follow this schedule if you
operate your vehicle under any of these conditions is that
these conditions cause engine oil to break down soonez
or other commercial application.
I Short Trip/City Intervals -- Gasoline Engines I
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change
(or 3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs first).
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles (20
000 km): 'Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection
(GVWR above
8,500 lbs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first). Front Wheel Bearing Repack
(2WD only)
(or at each brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Evwy 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation
(PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on
the following pages.
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Short TripKity Maintenance Schedule -- Gasoline Engines
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals.
Footnotes
T The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that
the failure to perform this maintenance item will
not
nullify the emission warranty or limit recall liability
prior
to the completion of the vehicle‘s useful life.
We, however, urge that all recommended
maintenance services be performed at the indicated
intervals and the maintenance be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage, transmission shift linkage, transfer
case shift linkage, parking brake cable guides, rear
driveline center splines, front axle propshaft splines
and brake pedal springs. Ball joints and kingpin
bushings should not be lubricated unless their
temperature is 10°F
(- 12°C) or higher, or they
could be damaged.
:f: :1:
0
0
0
e
Drive axle service:
Locking Differential
-- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles
(25 000 km).
Standard Differential -- Check fluid level and add
fluid
as needed at every oil change. If driving in
dusty areas or towing a trailer, drain fluid and refill
every
I5,OOO miles (25 000 km).
More frequent lubrication may be required for
heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme
overload/trailer towing conditions and high-speed
(above
45 mph or 70 kmh) conditions for extended
periods
of time must have the drive axle fluid changed
evey
30,000 miles (50 000 km). See “Recommended
Fluids and Lubricants’’
in this section.
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I Short TripKity Maintenance Schedule -- Gasoline Engines I
48,000 Miles (80 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote #
(or every 3 months, whichever occurs first).
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking. w
DATE SERVICED BY ACTUAL MILEAGE
50,000 Miles (83 000 k
0 Change automatic transmission fluid
and filter
if the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
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Page 354 of 404

I Short TripKity Maintenance Schedule -- Gasoline Engines 1
100,000 Miles (166 000 km)
Drain, flush and refill cooling system (or
every
60 months since last service, whichever
occurs
first). See "Engine. Coolant" in the
Index for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap and neck.
Pressure test cooling system and pressure cap.
An Emission Control Service.
0 Inspect spark plug wires.
Replace spark plugs. An Emission Contd Service.
0 Change automatic transmission fluid
and filter
if the vehicle's GVWR is over
8600 Ibs. or if the vehicle is mainly driven
under one
or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90" F
(32 * C) or higher.
An Emission Control Service.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If' .e you c/o rzot LLW your vehicle under crny of
these corzciitiorzs, the.fluid and filter do not
require chcrnging.
Manual transmission fluid doesn't require change.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve.
An Emission Control Service.
DATE SERVICED BY ACTUAL
MILEAGE
7-28
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Page 355 of 404

Long Tripmighway Maintenance Schedule -- Gasoline Engines I
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals.
Footnotes
j- The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that
the failure
to perform this maintenance item will not
nullify the emission warranty or limit recall liability
prior
to the completion of the vehicle’s useful life.
We, however, urge that all recommended
maintenance services be performed at
the indicated
intervals and the maintenance be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage, transmission shift linkage, transfer
case shift linkage, parking brake cable guides, rear
driveline center splines, front axle propshaft splines
and brake pedal springs. Ball joints and kingpin
bushings should not be lubricated unless their
temperature is
10°F (- 12°C) or higher, or they
could be damaged.
‘k‘k Drive axle service:
a
e
e
a
Locking Differential -- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed.
If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles
(25 000.km).
Standard Differential
-- Check fluid level and add
fluid
as needed at every engine oil change. If driving
in dusty areas or towing a trailer, drain fluid and
refill every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty or off-road use.
3500 HD Models with applications requiring extreme
overloadtrailer towing conditions and high-speed
(above
45 mph or 70 kmh) conditions for extended
periods
of time must have the drive axle fluid changed
every
30,000 miles (50 000 km). See ”Recommended
Fluids and Lubricants”
in this section.
I
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Page 360 of 404

Long Tripmighway Maintenance Schedule -- Gasoline Engines I
45,000 Miles (75 000 km) (Continued)
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the
valve works properly. This is a Noise
Emission Control Service. Applicable only to
vehicles sold in the United States.
DATE ACTUAL MILEAGE SERVICED BY I
50,000 Miles (83 000 km)
0 Change automatic transmission fluid
and filter
if the vehicle's GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more
of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90" F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
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1 Long Tripmighway Maintenance Schedule -- Gasoline Engines I
100,000 Miles (1 66 000 km)
0 Drain, flush and refill cooling system (or
every
60 months since last service,
whichever occurs first). See “Engine
Coolant” in
the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the
cooling system and pressure cap.
An Emission Con.tro1 Service. 3-
0 Inspect spark plug wires.
0 Replace spark plugs. An Emission Control Service.
Change automatic transmission fluid
and filter
if the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90” F
(32°C) or higher.
An Emission Control Service.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
vyou do not ILY~ your- vehicle under my uf
these c*orlditions, the fluid and filter do not
require chwgirzg.
Manual transmission fluid doesn’t require change.
Inspect Positive Crankcase Ventilation
(Pcv) valve. An Enlission Control Service.
DATE ACTUAL MILEAGE SERVICED BY:
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Page 384 of 404

Roadside Assistance
GMC Truck’s Roadside Assistance provides stranded
owners with over-the-phone roadside repairs, location
of the nearest
GMC Truck dealer or the following
special services:
Flat Tire Chulzge: Installation of spare tire will be
covered at no charge (customer is responsible for repair
or replacement
of tire).
Fuel Deliwry: Delivery of enough fuel for the customer
to get to the nearest service station (up to $4.00) will
be covered.
Junzp Stnrt: No-start situations which require a battery
jump start will be covered at
no charge.
Lock Out: Replacement keys or locksmith service will
be covered at no charge if you are unable to gain entry
into your vehicle. Delivery
of the replacement key will
be covered at no charge within 10 miles (16 km).
Elnergemy Towing Service: Towing to the nearest
GMC Truck dealer for warranty related disablements
will
be covered.
nip Rouring: Availability of customized trip routings
through
GMC Truck Roadside Assistance. This deluxe
computerized trip routing service
will provide highlighted
map routing, scenic or fastest route,
a listing of GMC
Truck dealers along the way, and a variety of other travel
related services.
fiip hzterruptiorz: GMC Truck Roadside Assistance will
provide reimbursement for reasonable trip interruption
expenses such as meals and lodging (up to
$500) directly
associated with
a warranty-related disablement which
requires overnight accommodations.
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Page 393 of 404

Clock. Setting the ................................ 3-7
Clutch Fluid. Hydraulic
.......................... 6-23
Comfort Controls
................................ 3- I
Compact Disc Care ............................. 3-24
Compact Disc Player
....................... 3.15. 3.17
Compass. Rearview Mirror
with ................... 2-44
Console Storage
................................ 2-49
Control of
a Vehicle .............................. 4-5
Convex Outside Mirror .......................... 2-46
Coolant
....................................... 6-26
Heater. Engine
............................... 2- 12
RecoveryTank
............................... 5-14
Cooling System
................................ 5- 12
Courtesy Transportation
........................... 8-6
Cruise Control
................................. 2-36
Cupholders
.................................... 2-49
Customer Assistance Information
................... 8- I
Customer Satisfaction Procedure .................... 8- I
Customer Assistance for Text Telephone Users ......... 8-3
Damage. Finish
............................... 6-64
Damage. Sheet Metal
............................ 6-64
Daytime Running Lamps
......................... 2-40
Daytime Running Lamps Indicator Light
............ 2-67
Dead Battery
................................... 5-2
Defects. Reporting Safety ......................... 8-8
Defensive Driving ............................... 4- I
Defogger. Rear Window .......................... 3-6
Defog ing and Defrosting
......................... 3-5
Dolby B Noise Reduction 3- I4 8 .......................
Dome Lamps .................................. 2-42
Door Locks
....................................... 2-4
Storagepocket
............................... 2-51
Third
........................................ 2-3
Downshifting
.................................. 2-19
Driver Position ................................. 1-13
Driving
City
........................................ 4-33
Defensive
.................................... 4-1
Drunken ..................................... 4-2
Freeway
.................................... 4-34
Guidelines
.................................. 4-13
In a Blizzard ................................. 4-40
IntheRain
.................................. 4-30
Night
...................................... 4-28
Off-Road
................................... 4-13
OnCurves
................................... 4-8
On Grades While Towing
a Trailer ............... 4-57
On Hill and Mountain Roads
.................... 4-36
OnSnowandIce
............................. 4-38
Throughwater
............................... 4-32
WetRoads
.................................. 4-30
Winter
...................................... 4-38
With a Trailer
................................ 4-55
Drunken Driving ................................ 4-2
Easy Entry Seat
................................ 1-6
Electrical Equipment. Adding ........... 2.12. 3.23. 6-68
Electrical System
............................... 6-68
Electrochromic Day/Night Rearview Mirror .......... 2-44
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Engine ................................... 6.8. 6.10
Coolant
..................................... 6-26
Coolant Heater
............................... 2- 12
Coolant Level Check
.......................... 7-42
Coolant Temperature Gage
..................... 2-62
Cooling System Capacity
....................... 6-76
Exhaust
..................................... 2-30
Fuse Blocks
............................ 6.69. 6.71
Identification
................................ 6-67
OilLevelCheck
.............................. 7-42
Overheating
................................. 5- 10
Running While Parked ......................... 2-30
Specifications
................................ 6-74
StartingYour
................................ 2-11
Underhood Fusemelay Center
................... 6-7 I
Engine Oil .................................... 6- 12
Adding
..................................... 6-13
Additives
................................... 6-15
Checking
................................... 6-12
Pressure Gage
................................ 2-65
Used
....................................... 6-16
Whentochange
.............................. 6-15
Exhaust. Engine
................................ 2-30
Fabric Cleaning
............................... 6-59
Fan Control. Climate Control System
............ 3.1. 3.2
Fender Marker Lamp Bulb Replacement
............. 6-42
FillingYourTank
................................ 6-4
Filter. Air
..................................... 6-16
Finish Care
.................................... 6-63 Finish Damage
................................. 6-64
Flashers. Hazard Warning
......................... 5-1
Flat Tire. Changing
............................. 5-21
Fluid Capacities
................................ 6-76
Fluids and Lubricants
............................ 7-48
FogLamps
.................................... 2-41
Foreign Countries. Fuel
........................... 6-4
Four-wheel Drive
......................... 2-21. 6-25
French Language Manual
11
FrontAxle .................................... 6-26
Front Axle Locking Feature
....................... 2-21
FrontTowing
................................... 5-9
Front Turn Signal Lamp Bulb Replacement
..... 6.40. 6.41
Fuel
.......................................... 6-2
Filling Your Tank
.............................. 6-4
Gage
....................................... 2-68
In Foreign Countries
........................... 6-4
Tankcapacity
............................... 6-76
Fuses and Circuit Breakers
....................... 6-69
Fusible Links
.................................. 6-69
.. ...........................
Gages Engine Coolant Temperature
.................... 2-62
Engine Oil Pressure
........................... 2-65
Fuel
....................................... 2-68
Tachometer
.................................. 2-57
Voltmeter
................................... 2-60
Garage Door Opener
............................ 2-46
GAWR
....................................... 4-42
Speedometer
................................. 2-57
9-4 ..
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