brake GMC SIERRA 1997 Repair Manual

I a CAUTION:
Using the wrong replacement wheels, wheel bolts
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control.
You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts and wheel nuts
for replacement.
I NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance
to the body and chassis.
Whenever a wheel, wheel bolt or wheel
nut is replaced
on a dual wheel setup, check the wheel
nut torque after
100, 1,000 and 6,000 miles ( 160, 1 600 and 10 000 km)
of driving. For proper torque, see “Wheel Nut Torque’’
in the Index. See
“Changing a
Flat Tire” in the Index for
more information.
Used Replacement Wheels
~
Putting a used wheel on your vehicle is dangerous.
You can’t know how it’s been used or how far it’s
been driven. It could fail suddenly and
cause an
new
GM original equipment wheel.
~ accident. If you have to replace a wheel, use a
Tire Chains
I NOTICE:
If your vehicle has dual wheels or P26975R16 size
tires, don’t use tire chains. They can damage
your
vehicle because there’s not enough clearance.
NOTICE: (Continued)
6-58
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FuseKircuit Breaker
15
16
17
18
19
20
21
22
23
24
A
B
Usage
DRL Relay, Fog Lamp Relay
Front and Rear Turn Signals,
Back-up Lamps, BTSI Solenoid
Radio (Ignition)
LCWALNCM, ABS, Cruise Control
Radio (Battery)
PRNDL, Automatic Transmission, Speedometer, Check Gages
Warning Light
Variable Effort Steering
Not Used
Not Used
Front Axle, 4WD Indicator Lamp,
TP2 Relay (Gasoline Engine)
Power Door Lock, Six-Way Power
Seat, Keyless Entry Module
Power Windows
Underhood Fusemelay Center
The underhood fusehelay center is located in the rear
of the engine compartment near the brake fluid
reservoir. Move the retainer clips for the cover to
access the fuse block.
You can remove fuses with
a fuse extractor. The fuse
extractor
is mounted to the interior fuse block. To
remove fuses
if you don’t have a fuse extractor, hold the
end of the fuse between your thumb and index finger
and
pull straight out.
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Name
ECM-B
RR DEFOG IGN-E
Usage
Fuel Pump, PCMNCM
Rear Window Defogger
Auxiliary Fan Relay Coil,
A/C
Compressor Relay, Hot Fuel
Module, Dual Tanks
Name
FUEL SOL
GLOW PLUG
HORN
AUX FAN
ECM-
1
NC
ENG-
1
LIGHTING
BATT
IGN-A
IGN-B ABS
BLOWER STOP/HAZ
Usage
Fuel Solenoid (Diesel Engine)
Glow plugs (Diesel Engine)
Horn, Underhood Lamps
Auxiliary Fan
Injectors,
PCMNCM
Air Conditioning
lgnition Switch,
EGR, Canister
Purge,
EVRV Idle Coast Solenoid,
Heated
02, Fuel Heater
(Diesel Engine), Water Sensor
(Diesel Engine)
Headlamp and Panel Dimmer
Switch,
Fog and Courtesy Fuses
Battery, Fuse Block Busbar
Ignition Switch
Ignition Switch
Anti-Lock Brake Module
Hi Blower Relay
Stoplamps
6-74
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Maintenance Schedule
-
Short Trip/City Definition -- Gasoline Engines
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures
are below freezing.
driving in stop-and-go traffic).
off-road frequently.
Most trips include extensive idling (such as frequent
You operate your vehicle in dusty areas or
You frequently tow a trailer.
If the vehicle is used for delivery service, police, taxi
One of the reasons you should follow this schedule if you
operate
your vehicle under any of these conditions is that
these conditions cause engine
oil to break down soonel:
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
or other commercial application.
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs fmt).
Short Trip/City Intervals -- Gasoline Engines
Every 6,000 Miles (10
000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Front Wheel Bearing Repack (2WD
only) (or at each brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on the following pages.
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Maintenance Schedule
Follow this maintenance schedule only if none of the
conditions from the Short Trip/City Maintenance
Schedule is true.
Da not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area or used
off paved roads. Use the Short Trip/City schedule for
these conditions.
Driving a vehicle with afully warmed engine under
highway conditions causes engine
oil to break
down slower:
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Underhood Insulation Inspection (GVWR above
8,500 lbs. only).
Every 15,000 Miles (25 OOO km): Shields and
I
1 Long Trip/Highway Intervals -- Gasoline Engines ~~~ ~
~ ~~
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Front Wheel Bearing Repack
(2WD only)
(or at each brake relining, whichever occurs fiist).
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel
Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
These intervals only summarize maintenance services.
Be sure to
follow the complete maintenance schedule
on the following pages.
7-6
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Short TripKity Maintenance Schedule =- Gasoline Engines
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) should be performed at
the same interval after 150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
The U.S. Environmental Protection Agency or the
California
Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however, urge
that all recommended maintenance services
be performed
at the indicated intervals and the maintenance be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage, transmission shift linkage, transfer case
shift linkage, parking brake cable guides, rear driveline
center splines, front axle propshaft splines and brake
pedal springs. Ball joints and kingpin bushings should
not be lubricated unless their temperature
is 10°F
(- 12°C) or higher, or they could be damaged.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection’’ under “Periodic
Maintenance Inspection”
in Part C of this schedule.
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I Short TripKity Maintenance Schedule -- Gasoline Engines I
0 For Two-Wheel-Drive vehicles only: Clean
and repack the front wheel bearings (or at
each brake relining, whichever occurs first).
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles sold in
the United States.
I DATE ACTUAL MILEAGE SERVICED BY
18,000 Miles (30 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check readfront axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals for leaking. (See footnote
** .)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
DATE SERVICED BY: ACTUAL MILEAGE
7-11
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1 Short Trip/City Maintenance Schedule -- Gasoline Engines I
27.000 Miles (45 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
(See footnote
**.)
DATE SERVICED BY: ACTUAL MILEAGE
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check readfront axle fluid level and add
fluid
as needed. Check constant velocity
joints and axle seals for leaking.
(See footnote
**.)
0 For Two-Wheel-Drive vehicles only: Clean
and repack the front wheel bearings (or at
each brake relining, whichever occurs first).
0 Replace fuel filter. An Emission Control Service.
(See footnote?.)
(Continued)
u 44
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I Short TripKity Maintenance Schedule -= Gasoline Engines I
0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at
each brake relining, whichever occurs first).
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required. This is a Noise Emission
Control Service. Applicable only to vehicles sold in
the United States.
DATE ACTUAL MILEAGE SERVICED BY:
48,000 Miles (80 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check readfiont axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals
for leaking. (See footnote **.)
0 Rotate tires. See “Tire Inspection and
Rotation’’ in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
I DATE ACTUAL MILEAGE SERVICED BY:
7-17
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I Short Trip/City Maintenance Schedule -- Gasoline Engines I
57,000 Miles (95 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
(See footnote
* * .)
DATE ACTUAL MILEAGE SERVICED BY
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
(See footnote
**.)
0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at
each brake relining, whichever occurs first).
7-20
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